Charging System - Generators & Regulators: Generator: Disassembly

1. Remove the nut and terminal insulator.
2. Remove the 3 nuts and end cover.
   Fig 1: Removing Rear Cover Of Generator

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1. Remove the 2 screws, brush holder and cover.
   Fig 2: Removing Brush Holder From Generator

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2. Remove the brush holder cover from the brush holder.
   Fig 3: Removing Brush Holder Cover

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Remove the 3 screws and voltage regulator.

Fig 4: Removing Voltage Regulator

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1. Remove the 4 screws and rectifier holder.
   Fig 5: Removing Rectifier Holder

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2. Remove the 4 rubber insulators.
   Fig 6: Removing Rubber Four Insulators

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1. Hold SST (A) with a torque wrench, and tighten SST (B) clockwise to the specified torque.
   Fig 7: Tightening Generator Pulley To Specified Torque

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   1. SST 09820-63011
   2. Torque: 39 N.m (400 kgf.cm, 29 ft.lbf) 
2. Check that SST (A) is secured to the rotor shaft.
3. As shown in the illustration, mount SST (C) in a vise, and install the generator with SST (A) and (B) to SST (C).
   Fig 8: Mounting SST (C) In Vise During Installation Of Generator

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4. To loosen the pulley nut, turn SST (A) in the direction shown in the illustration.
   NOTE: To prevent damage to the rotor shaft, do not loosen the pulley nut more than one-half of a turn.
5. Remove the generator with SST (A) and (B) from SST (C).
6. Turn SST (B) and remove SST (A) and (B).
7. Remove the pulley nut and pulley.

1. Remove the 4 nuts.
   Fig 9: Removing Rectifier End Frame

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2. Using SST, remove the rectifier end frame.
   1. SST 09286-46011
   Fig 10: Using SST To Remove Rectifier End Frame

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3. Using snap ring pliers, remove the generator washer from the rectifier end frame.