Oil Pump: Installation

1. Remove any old packing (FIPG) material and be careful not to drop any oil on the contact surfaces of the oil pump and cylinder block.
   • Using a razor blade and gasket scraper, remove all the old packing (FIPG) material from the gasket surfaces and sealing grooves.
   • Thoroughly clean all components to remove all the loose material.
   • Using a non-residue solvent, clean both sealing surfaces.
2. Apply seal packing to the oil pump, as shown in the illustration.
   1. Seal packing: Part No. 08826-00080 or equivalent 
      Fig 1: Applying Seal Packing To Oil Pump

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   • Install nozzle that has been cut out to a 2-3 mm (0.08-0.12 in.) opening.
     NOTE:

     Avoid applying an excessive amount to the surface.

   • Parts must be assembled within 5 minutes of application. Otherwise the material must be removed and reapplied.
   • Immediately remove nozzle from the tube and reinstall cap.
3. Place a new O-ring into the groove of cylinder block.
   Fig 2: Installing New O-Ring

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Install the oil pump to the crankshaft with the spline teeth of the drive rotor engaged with the large teeth of the crankshaft.
   Fig 3: Installing Oil Pump To Crankshaft

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Install the oil pump with the 8 bolts, and ground strap.
   1. Torque: 
      1. Bolt A: 20 N.m (200 kgf.cm, 15ft.lbf) 
      2. Bolt B: 42 N.m (420 kgf.cm, 31 ft.lbf) 

Fig 4: Locating Bolts & Installing Oil Pump

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Place a new gasket and install the oil strainer.

1. Torque: 7.5 N.m (76 kgf.cm, 66 in..lbf) 

Remove any old packing (FIPG) material and be careful not to drop any oil on the contacting surfaces of the, oil pan, cylinder block and sealing grooves.

• Using a razor blade and gasket scraper, remove all the remaining seal packing (FIPG) material from the gasket surfaces.
• Thoroughly clean all components to remove all the loose material.

1. Apply seal packing to the oil pan, as shown in the illustration.
   1. Seal packing: Part No. 08826-00080 or equivalent 
   2. Clean both sealing surfaces with a non-residue solvent.
      Fig 5: Displaying Seal Packing

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   • Install a nozzle that has been cut to a 3 -4 mm (0.12 - 0.16 in.) opening.
     NOTE:

     Avoid applying an excess amount to the surface.

   • If parts are not assembled within 5 minutes of applying the seal packing, the effectiveness of the seal packing is lost and the seal packing must be removed and reapplied.
   • Immediately remove the nozzle from the tube and reinstall the cap after using the seal packing.
2. Install the oil pan with the 2 nuts and 17 bolts.
   1. Torque: 7.6 N.m (78 kgf.cm, 67 in..lbf) 

(A340E: See A340E ).

(A340F: See A340F ).