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Quarter Window Glass: Installation

  1. CLEAN AND SHAPE CONTACT SURFACE OF BODY 
    Fig 1: Cleaning & Shaping Contact Surface Of Body
    G02818823Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Using a knife, cut away any rough areas on the body.
      NOTE: Leave of the adhesive on the body as much as possible.
    2. Clean the cut surface of the adhesive with a shop rag saturated in cleaner.
    NOTE: Even if all the adhesive has been removed, clean the body.
  2. CLEAN REMOVED GLASS 
    1. Using a scraper, remove the adhesive sticking to the glass.
    2. Clean the glass with cleaner.
    NOTE: Do not touch the glass after cleaning it.
  3. COAT CONTACT SURFACE OF BODY WITH PRIMER "M" 

    Using a brush, coat Primer M to the exposed part of body on the vehicle side.

    Fig 2: Coating Contact Surface Of Body With Primer Using
    G02818824Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    NOTE:
    • Allow 3 minutes or more to dry the primer coated surface.
    • Do not coat Primer M to the adhesive.
    • Do not keep any of the opened Primer M for later use.
  4. COAT CONTACT SURFACE OF GLASS WITH PRIMER "G" 
    1. Using a brush or sponge, coat the edge of the glass and contact surface with Primer G.
      2. Fig 3: Coating Contact Surface Of Glass With Primer
      G02818825Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. When the primer is applied by mistake to the area other than the specified, wipe it off with a clean shop rag before the primer dries.
    NOTE:
    • Allow 3 minutes or more to dry the primer coated surface.
    • Do not keep any of the opened Primer G for later use.
  5. APPLY ADHESIVE 
    1. Cut off the tip of the cartridge nozzle.

      Part No. 08850-00801 or equivalent 

      NOTE: After cutting off the tip, use all adhesive within the time described in the table below.
      TACKFREE TIME DESCRIPTION

      Temperature Tackfree Time
      35 °C (95 °F) 15 Minutes
      20 °C (68 °F) 100 Minutes
      5 °C (41 °F) 8 Hours
    2. Load the cartridge into the sealer gun.
    3. Coat the glass with adhesive as shown in the illustration.
      Fig 4: Applying Adhesive
      G02818826Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      A: 8.0 mm (0.315 in.) 

      B: 13.5 mm (0.531 in.) 

  6. INSTALL QUARTER WINDOW GLASS 
    1. Install the glass to the body.
    2. Hold the glass in place securely with a protective tape or equivalent until the adhesive hardens.
    NOTE: Take care not to drive the vehicle during the time described in the table below.
    TAKE CARE TIME DESCRIPTIONS

    Temperature Minimum Time Prior To Driving Vehicle
    35 °C (95 °F) 1.5 Hours
    20 °C (68 °F) 5 Hours
    5 °C (41 °F) 24 Hours
  7. INSPECT FOR LEAKS AND REPAIR 
    NOTE: Conduct a leak test after hardening time has elapsed.
  8. INSTALL ROOF SIDE INNER GARNISH 
  9. INSTALL REAR DOOR OPENING TRIM 
  10. INSTALL REAR SEAT (See  INSTALLATION  ) 
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