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Automatic Transmission Floor Shift Assembly: Disassembly

  1. REMOVE O/D MAIN SWITCH TERMINAL 
    1. Remove the connector from the shift lever plate.
      Fig 1: Removing Connector From Shift Lever Plate
      G02818145Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the secondary locking device.
    3. Release the looking lug of the terminals 2 and 4, and pull the terminals out from the rear.
      Fig 2: Releasing Looking Lug Of Terminals
      G02818146Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Separate the O/D main switch wire harness from the 2 clamps.
    Fig 3: Separating O/D Main Switch Wire Harness From Clamps
    G02818147Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. REMOVE SHIFT LEVER KNOB SUB ASSEMBLY 
    1. Side the shift lever knob cover.
    2. Remove the 2 screws and shift lever knob sub-assembly.
    3. Fig 4: Removing Shift Lever Knob Sub-Assembly
      G02818148Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    NOTE: Pay attention not to apply unnatural load onto O/D main switch wire harness.
  3. DISASSEMBLE SHIFT LEVER KNOB SUB ASSEMBLY 
    1. Using a small screwdriver, remove the O/D main switch cover.
    2. Fig 5: Removing O/D Main Switch Cover Using A Small Screwdriver
      G02818149Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using a small screwdriver, remove the O/D main switch from the shift lever knob.
    4. Insert a small screwdriver into the position in the illustration and disengage the claw.
    5. Remove the shift lever knob button and compression spring.
    Fig 6: Removing Shift Lever Knob Button & Compression Spring
    G02818150Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE INDICATOR LIGHT 
    1. Remove the indicator light from the lower position indicator housing.
    2. Fig 7: Removing Indicator Light
      G02818151Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the cap and bulb from the indicator light wire.
  5. REMOVE LOWER POSITION INDICATOR HOUSING 

    Remove the 4 screws and lower position indicator housing.

    Fig 8: Removing Lower Position Indicator Housing
    G02818152Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. DISASSEMBLE LOWER POSITION INDICATOR HOUSING 
    Fig 9: Disassembling Lower Position Indicator Housing
    G02818153Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Remove the control position indicator plate.
    2. Remove the shift lock release button and spring.
    3. Remove the slide cover.
  7. REMOVE SHIFT LOCK CONTROL UNIT 

    Remove the 2 screws and shift lock control unit assembly.

    Fig 10: Removing Shift Lock Control Unit
    G02818154Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. REMOVE MANUAL DETENT SPRING 

    Remove the screw and manual detent spring.

    Fig 11: Removing Manual Detent Spring
    G02818155Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. REMOVE SHIFT LEVER KNOB SLEEVE 
    Fig 12: Removing Shift Lever Knob Sleeve
    G02818156Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. REMOVE GROOVED PIN 

    Secure the room for the pin to be released by using the vice and etc. as shown in the illustration, and hit the grooved pin with a hammer and pull the grooved pin out.

    Fig 13: Securing Grooved Pin Using Vice
    G02818157Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    NOTE:
    • Hit and pull the pin out gradually.
    • Do not damage the shift lever sub-assembly.
  11. REMOVE DETENT ROD, COMPRESSION SPRING 
  12. REMOVE SHIFT LEVER SUB ASSEMBLY 
    1. Using a screwdriver, pry and push up the spring nut.
    2. Fig 14: Prying & Pushing Up Spring Nut Using A Screwdriver
      G02818158Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using nippers, cut the spring nut off it.
    4. Remove the control shaft and shift lever sub-assembly.
  13. REMOVE CUSHION 

    Remove the 2 screws and 2 cushion.

    Fig 15: Removing Cushion
    G02818159Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. REMOVE COLLAR 

    Using a screwdriver and hammer, remove the 4 collars.

    Fig 16: Removing Collar Using A Screwdriver & Hammer
    G02818160Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002