Front Door: Disassembly

Using a screwdriver, remove the lower frame bracket garnish.

HINT:

Tape up the screwdriver tip before use.

Fig 1: Removing Lower Frame Bracket Garnish

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1. Using a screwdriver, remove the power window switch as shown in Fig 2 .

   HINT:

   Tape up the screwdriver tip before use.

2. Disconnect the connector.

Fig 2: Removing Power Window Switch Using Screwdriver

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Using a screwdriver, remove the door inside handle bezel No. 2 as shown in Fig 3 .

HINT:

Tape up the screwdriver tip before use.

Fig 3: Removing Door Inside Handle Bezel No. 2 Using Screwdriver

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1. Remove the screw.
2. Using a screwdriver, remove the door inside handle bezel No. 1 as shown in Fig 4 .

HINT:

Tape up the screwdriver tip before use.

Fig 4: Removing Door Inside Handle Bezel No. 1

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Using a screwdriver, remove the door courtesy light, then disconnect the connector. HINT: Tape up the screwdriver tip before use.

Fig 5: Removing Door Courtesy Light

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1. Remove the 2 caps and the 7 screws.
2. Remove the 3 clips.
3. Insert a screwdriver between the door and the door trim to pry the trim.
   Fig 6: Removing Door Trim

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   NOTE: Be careful not to damage the door and the door trim. 

   HINT:

   Tape up the screwdriver tip before use.

4. Pull the trim upward to remove it.

1. Remove the screw and the inside handle.
2. Disconnect the 2 control cables from the inside handle as shown in Fig 7 .

Disconnect the connector, then remove the bolt and the tweeter speaker.

1. Remove the clamps and the wire harness.
2. Remove the service hole cover.

HINT:

At the time of reassembly, pull out the 2 control cables and wire harness through the service hole cover.

Fig 8: Removing Service Hole Cover

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1. Remove the screw.
2. Using a scraper, remove the door belt molding.

HINT:

Tape up the scraper tip before use.

1. Open the door glass until the bolts appear in the service hole.
2. Remove the 2 bolts and the door glass.
   1. Torque: 8.0 N.m (82 kgf.cm, 71 in.lbf)
   Fig 9: Removing Door Belt Molding

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HINT:

Pull the glass upward to remove it.

Remove the 3 screws and the speaker, then disconnect the connector.

Remove the bolt and the lower frame.

1. Disconnect the connector, then remove the 5 bolts.
   1. Torque: 8.0 N.m (82 kgf.cm, 71 in.lbf) 
2. Loosen the bolt and the window regulator.

1. Torque: 8.0 N.m (82 kgf.cm, 71 in.lbf) 

HINT:

• Remove the regulator through the service hole.
• At the time of reassembly, apply MP grease to the window regulator.
  Fig 10: Removing Window Regulator

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Fig 11: Applying MP Grease To Window Regulator

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1. Remove the clip and the door lock link protector.
2. Disconnect the connector.
3. Disconnect the 2 links from the outside handle and the door lock cylinder.
4. Using a Torx wrench, remove the 3 screws and the door lock through the service hole.

1. Torx wrench: T30 (Part No. 09042-00010 or locally manufactured tool) 
2. Torque: 5.0 N.m (51 kgf.cm, 44 in.lbf) 

HINT:

At the time of reassembly:

• Apply adhesive to the 3 screws. 
  1. Part No. 08833-00070, THREE BOND 1324 or equivalent. 
• Remove the protector, and apply MP grease to the sliding and rotating parts of the door lock.

Fig 12: Removing Door Lock

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