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Tilt Steering Column: Installation

  1. INSTALL NO. 2 HOLE COVER 
  2. INSTALL HOSE CLAMP 
  3. INSTALL SLIDING YOKE 
    1. Install the thrust stopper and sliding yoke to the steering column assembly.
    2. Install and temporarily tighten the bolt A.
  4. INSTALL STEERING COLUMN ASSEMBLY 
    1. Install the steering column assembly with the 4 nuts.

      Torque: 25 N.m (260 kgf.cm, 19 ft.lbf) 

    2. Tighten the hose clamp.
      3. Fig 1: Locating Hose Clamp
      G02827303Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Connect the connectors.
  5. INSTALL HOLE COVER 

    Install the hole cover with the 4 bolts.

    Torque: 13 N.m (130 kgf.cm, 9 ft.lbf) 

  6. INSTALL NO. 2 INTERMEDIATE SHAFT ASSEMBLY TO STEERING COLUMN ASSEMBLY 
  7. CONNECT NO. 2 INTERMEDIATE SHAFT ASSEMBLY 
    1. Align the matchmarks on the No. 2 intermediate shaft and control valve shaft.
      2. Fig 2: Installing Intermediate Shaft Assembly
      G02827304Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the bolt C.

      Torque: 34 N.m (350 kgf.cm, 25 ft.lbf) 

    3. Install the bolt B.

      Torque: 34 N.m (350 kgf.cm, 25 ft.lbf) 

    4. Torque the bolt A.

    Torque: 34 N.m (350 kgf.cm, 25 ft.lbf) 

  8. INSTALL NO. 2 HEATER TO REGISTER DUCT 

    Install the No. 2 heater to register duct with the screw.

  9. INSTALL LH LOWER PANEL 

    Install the LH lower panel with the 4 bolts.

  10. INSTALL LOWER NO. 1 PANEL 
    1. Install the lower No. 1 panel with the screw.
    2. Connect the hood lock release lever and fuel lid release lever with the 4 screws.
  11. INSTALL CLUSTER FINISH PANEL 

    Install the cluster finish panel and connector.

  12. INSTALL COWL TRIM 

    Install the cowl trim with the clip.

  13. INSTALL SCUFF PLATE 
  14. INSTALL SPIRAL CABLE (See  COMPONENTS  ). 
  15. INSTALL COMBINATION SWITCH WITH SPIRAL CABLE 
    1. Install the combination switch with the 3 screws.
    2. Connect the airbag connector.
    3. Tilt steering column:

      Connect the 3 connectors.

    4. W/Power tilt and power telescopic steering column: Connect the 5 connectors.
  16. INSTALL UPPER AND LOWER COLUMN COVERS 

    Install the upper and lower column covers with the 3 screws.

  17. CENTER SPIRAL CABLE 
    1. Check that the front wheels are facing straight ahead.
    2. Turn the cable counterclockwise by hand until it becomes harder to turn the cable.
    3. Then rotate the cable clockwise about 2.5 turns to align the mark.
      4. Fig 3: Locating Matchmark On Spiral Cable
      G02827305Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    HINT:

    The cable will rotate about 2.5 turns to either left or right of the center.

  18. INSTALL STEERING WHEEL 
    1. Align the matchmarks on the steering wheel and main shaft.
    2. Install the steering wheel set nut.

      Torque: 50 N.m (510 kgf.cm, 37 ft.lbf) 

    3. Connect the connector.
  19. INSTALL STEERING WHEEL PAD 
    NOTE:
    • Never use airbag parts from another vehicle. When replacing parts, replace with new ones.
    • Make sure the wheel pad is installed to the specified torque.
    • If the wheel pad has been dropped, or there are cracks, dents or other defects in the case or connector, replace the wheel pad with a new one.
    • When installing the wheel pad, take care that the wirings do not interfere with other parts and are not pinched between other parts.
    1. Connect the connector.
    2. Connect the airbag connector.
      3. Fig 4: Connecting Airbag Connector
      G02827306Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the pad after confirming that the circumference groove of the Torx screw is caught on the screws case.
    4. Using a Torx socket wrench, torque the 2 screws.

      Torque: 8.8 N.m (90 kgf.cm, 78 in.lbf) 

    5. Install the steering wheel lower No. 2 and No. 3 covers.
  20. CHECK STEERING WHEEL CENTER POINT 
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