lemon-mirror:
Home >> Toyota >> 2003 >> RAV4 EV >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Timing Chain >> Inspection

Timing Chain: Inspection

  1. INSPECT TIMING CHAIN AND TIMING SPROCKETS 
    1. Using vernier calipers, measure the length of the 16 links with the chain fully stretched.
      Fig 1: Measuring 16 Links Length Using Vernier Calipers
      G02853988Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Maximum chain elongation: 122.6 mm (4.827 in.) 

      If the elongation is greater than maximum, replace the chain.

      NOTE: Make the same pulling measurements at 3 or more places selected at random.
    2. Wrap the chain around the timing sprocket.
    3. Using vernier calipers, measure the timing sprocket diameter with the chain.
    4. Fig 2: Measuring Timing Sprocket Diameter Using Vernier Calipers
      G02853989Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    NOTE: Vernier calipers must contact the chain rollers for measuring.
    MINIMUM SPROCKET DIAMETER SPECIFICATIONS (WITH CHAIN)

    Camshaft 97.3 mm (3.831 in.)
    Crankshaft 51.6 mm (2.031 in.)

    If the diameter is less than minimum, replace the chain and sprockets.

  2. INSPECT CHAIN TENSIONER SLIPPER AND VIBRATION DAMPER 

    Measure the chain tensioner slipper and vibration damper wears.

    Fig 3: Measuring Chain Tensioner Slipper & Vibration Damper Wear
    G02853990Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    Maximum wear: 1.0 mm (0.039 in.) 

    If the wear is greater than maximum, replace the slipper and/or damper.

  3. INSPECT CHAIN TENSIONER 
    1. Check that the plunger moves smoothly when the ratchet pawl is raised with your finger.
    2. Release the ratchet pawl and check that the plunger is locked in place by the ratchet pawl and does not move when pushed with your finger.
    Fig 4: Releasing Ratchet Pawl & Inspecting Plunger Locked Position
    G02853991Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSPECT DRIVE BELT TENSIONER 

    Check the oil leakage and crack.

    If necessary, replace the drive belt tensioner.