Body & Frame: Windows: Windshield: Installation

1. Using a knife, cut away any rough areas on the body.
   NOTE: Leave the adhesive on the body as much as possible.
2. Clean the cut surface of the adhesive with a shop rag saturated in cleaner.
   Fig 1: Cleaning Cut Surface Of Adhesive

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   NOTE: Even if the adhesive has been removed, clean the body.

Fig 2: Cleaning Remove Glass

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1. Remove the damaged No. 2 stoppers and dams.
2. Using a scraper, remove the adhesive sticking to the glass.
3. Clean the glass with cleaner.
   NOTE:

   • Be careful not to damage the glass.
   • Do not touch the glass face after cleaning it.

Fig 3: Replacing No. 1 Stoppers

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1. Remove the damaged stoppers.
2. Cut off the old adhesive around the stopper installation area.
   NOTE: Be careful not to damage the body.
3. Clean the installation area.
4. Attach new stoppers to the body so that the notches on the body will align with the stoppers as shown in the illustration.
   NOTE: Make sure that the stoppers are installed facing the correct direction.

Fig 4: Installing New No. 2 Stoppers

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Attach new stoppers to the glass so that the ceramic notches on the glass will align with the stoppers as shown in the illustration.

A: 

w/ No. 1 stopper: 8.0 mm (0.315 in.) 

w/o No. 1 stopper: 8.9 mm (0.350 in.) 

Fig 5: Installing New Dams

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Install new dams with adhesive tape as shown in the illustration.

A: 7.0 mm (0.276 in.)

Fig 6: Positioning Glass

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1. Place the glass in the correct position.
2. Check that all contacting parts of the glass rim are set perfectly even.
3. Place reference marks on the glass and body.
4. Remove the glass.

Fig 7: Cleaning Contact Surface Of Glass

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Using a cleaner, clean the contact surface which is black-colored area around the entire glass rim.

Fig 8: Coating Contact Surface Of Body With Primer "M"

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Using a brush, coat Primer M to the exposed part of body on the vehicle side.

Fig 9: Coating Contact Surface Of Body With Primer "G"

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1. Using a brush or sponge, coat the edge of the glass and the contact surface with Primer G as shown in the illustration.
2. When the primer is coated wrongly to the area other than the specified, wipe it off with a clean shop rag before the primer dries.
   NOTE:

   • Allow 3 minutes or more to dry the primer coated surface.
   • Do not keep any of the opened Primer G for later use.

Fig 10: Applying Adhesive

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1. Cut off the tip of the cartridge nozzle.

   Part No. 08850-00801 or equivalent 

   NOTE: After cutting off the tip, use all adhesive within the time described in the table below.
   ADHESIVE TEMPERATURE REFERENCE
   
   

   Temperature	Tackfree Time
   35°C(95°F)	15 minutes
   20°C(68°F)	100 minutes
   5°C(41 °F)	8 hours

2. Load the cartridge into the sealer gun.
3. Coat the glass with adhesive as shown in the illustration.

   A: 12.0 mm (0.472 in.) 

   B: 8.0 mm (0.315 in.) 

Fig 11: Checking Installing Windshield Glass & Moulding

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1. Install the glass, aligning the reference marks using a suction rubber.
   NOTE: Check to see that the stoppers are attached to the body correctly
2. Lightly press the glass front surface for close contact.
3. Correct insufficient or protruded adhesive agent using a spatula.
   NOTE: Apply the adhesive agent up to the windshield glass edge.
   Fig 12: Applying Adhesive Agent Up To Windshield Glass Edge

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4. Install a new windshield outside upper moulding to the windshield glass before the adhesive agent hardens.
   NOTE: Install the moulding, aligning the center of moulding with the center of body.
   Fig 13: Installing Moulding

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Remove any excessive adhesive agent before it hardens.
6. Hold the glass and moulding in place securely with a protective tape or equivalent until the adhesive hardens.
   NOTE: Take care not to drive the vehicle during the time described in the table below.
   TEMPERATURE REFERENCE (MINIMUM TIME PRIOR TO DRIVING VEHICLE)
   
   

   Temperature	Minimum Time
   35 °C (95 °F)	1.5 hours
   20 °C (68 °F)	5 hours
   5 °C (41 °F)	24 hours

Fig 14: Identifying Roof Side Rail Weatherstrip

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Attach the upper edge of the weatherstrip to body flange. Tap on the weatherstrip by hand.

1. Operate the wipers once and turn the wiper switch OFF.
2. Install the wiper arms and tighten the nuts by hand.
3. Adjust the installation positions of the wiper arms to positions shown in the illustration.

   A: Approx. 25.4 mm (1.000 in.) 

   B: Approx. 40.0 mm (1.575 in.) 

   NOTE: When installing the wiper arms, make sure that the tips of the blades are not beyond the ceramic edge as indicated "C" part in the illustration.
   Fig 15: Adjusting Installation Positions Of Wiper Arms

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4. Torque the 2 nuts.

   Torque: 20 N.m (204 kgf.cm, 15 ft.lbf) 

5. Install the 2 cap.

Fig 16: Installing Inner Rear View Mirror (W/ Electro Chromic Inner Rear View Mirror)

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1. Install the inner rear view mirror and torx screw.

   Torque: 2.5 N.m (25 kgf.cm, 22 in.lbf) 

2. Connect the connector.
3. Install the mirror cover.

Fig 17: Installing Inner Rear View Mirror (W/O Electro Chromic Inner Rear View Mirror)

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Install the inner rear view mirror and torx screw.

Torque: 2.5 N.m (25 kgf.cm, 22 in.lbf)