Back Window Glass: Installation

1. Using a knife, cut away any rough areas on the body.

   HINT:

   Leave as much of the adhesive on the body as possible.

2. Clean the cut surface of the adhesive with a shop rag saturated in cleaner.

   HINT:

   Even if all the adhesive has been removed, clean the body.

Fig 1: Removing Adhesive

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1. Remove the damaged No. 2 stoppers.
2. Using a scraper, remove the adhesive sticking to the glass.
3. Clean the glass with cleaner.

Fig 2: Removing Adhesive Sticking Of Glass

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1. Remove the damaged stoppers.
2. Cut off the old adhesive around the stopper installation area.
   Fig 3: Removing Damaged Stoppers

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   NOTE: Be careful not to damage the body.
3. Clean the installation area.
4. Attach new stoppers to the body so that the notches on the body will align with the stoppers as shown in Fig 3 .

   HINT:

   Make sure that the stoppers are installed facing the correct direction.

Attach new stoppers to the glass so that the ceramic notches on the glass will align with the stoppers as shown in Fig 4 .

A: 12 mm (0.47 in.) 

Fig 4: Installing New Stoppers

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Install new back window outside moulding to the back window glass as shown in Fig 5 .

HINT:

• Install the back window outside moulding from the center of the glass at the lower side of the vehicle.
• When installing the back window outside moulding, do not stretch it.

Fig 5: Installing New Back Window Outside Moulding To Back Window Glass

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1. Place the glass in the correct position.
2. Check that all contacting parts of the glass rim are set perfectly even.
3. Place reference marks on the glass and body.
4. Remove the glass.

Fig 6: Placing Glass In Correct Position

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Using a cleaner, clean the contact surface which is black-colored area around the entire glass rim.

Fig 7: Cleaning Contact Surface Of Glass

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Using a brush, coat Primer M to the exposed part of body on the vehicle side.

Fig 8: Coating Primer M To Exposed Part Of Body On Vehicle Side

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1. Using a brush or sponge, coat the edge of the glass and the contact surface with Primer G as shown in Fig 9 .
2. When the primer is applied by mistake to the area other than the specified, wipe it off with a clean shop rag before the primer dries.

Fig 9: Coating Edge Of Glass And Contact Surface With Primer G

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1. Cut off the tip of the cartridge nozzle.

   Part No. 08850-00801 or equivalent 

   HINT:

   After cutting off the tip, use all adhesive within the time described in TEMPERATURE AND TACKFREE TIME FOR APPLYING ADHESIVE  .

   TEMPERATURE AND TACKFREE TIME FOR APPLYING ADHESIVE
   
   

   Temperature	Tackfree time
   35 °C (95 °F)	15 minutes
   20°C (68 °F)	100 minutes
   5 °C (41 °F)	8 hours

2. Load the cartridge into the sealer gun.
3. Coat the glass with adhesive as shown in Fig 10 .

   A: 13.5 mm (0.531 in.) 

   B: 8.0 mm (0.315 in.) 

Fig 10: Applying Adhesive

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1. Position the glass so that the reference marks are lined up, and press in gently along the rim.
   Fig 11: Pressing Glass For Installation

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   HINT:

   Confirm that the moulding is attached to the body panel as shown in Fig 12 .

2. Hold the back window glass in place securely with a protective tape or equivalent until the adhesive hardens.

Fig 12: Attaching Moulding To Body Panel

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INSTALL REAR PERSONAL LIGHT