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Fuel Pump: Reassembly

  1. INSTALL FUEL SUCTION FILTER 

    Install the suction filter with a new clip.

    Fig 1: Installing Suction Filter With New Clip
    G00945151Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL FUEL PUMP 

    Connect the fuel pump to the fuel filter.

  3. INSTALL FUEL PRESSURE REGULATOR 
    1. Install the O-ring to the pressure regulator.

      HINT:

      Apply a light coat of gasoline to a new O-ring, and install it to the pressure regular.

    2. Connect the pressure regulator to the fuel filter.
  4. INSTALL NO. 1 FUEL SUCTION SUPPORT 
    1. Connect the fuel pump harness to the No. 1 fuel suction support and fuel pump.
    2. Install the No. 1 fuel suction support to the fuel filter.
      Fig 2: Connecting Fuel Pump Harness To No. 1 Fuel Suction Support & Fuel Pump
      G00945152Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the fuel sender gauge to the fuel pump filter so that the distance between the No. 1 fuel suction support and the float fulcrum of the fuel sender gauge is 150 mm (5.91 in.).
    4. Connect the fuel sender gauge connector and earth plate.
    Fig 3: Connecting Fuel Sender Gauge Connector & Earth Plate
    G00945153Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL NO. 2 FUEL SUCTION SUPPORT 
    1. Install the rubber cushion.
    2. Install the No. 2 fuel suction support to the No. 1 fuel suction support.
  6. INSTALL VAPOR PRESSURE SENSOR 

    Install vapor pressure sensor and connect the joint clip to the No. 1 fuel suction support.

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