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Fuel Pump: Removal

CAUTION: Do not smoke or work near an open flame when working on the fuel pump.
  1. REMOVE REAR SEAT CUSHION 
  2. REMOVE FLOOR SERVICE HOLE COVER 
  3. DISCONNECT FUEL PUMP & SENDER GAUGE CONNECTOR AND VAPOR PRESSURE SENSOR CONNECTOR 
  4. DISCONNECT FUEL TUBE AND EMISSION TUBE 
    1. Wash away the mud, dust and the likes on the fuel suction plate with water.
    2. Pull off the tube joint clip from the No. 1 fuel suction plate.
    3. Disconnect the fuel tube from the fuel pump assembly.
    4. Disconnect the emission tube from the fuel pump assembly.
      Fig 1: Pulling Off Tube Joint Clip From No. 1 Fuel Suction Plate
      G00945142Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Attach the tape in order to protect the port portion from the dust.
      Fig 2: Attaching Tape In Order To Protect Port Portion From Dust
      G00945143Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Protect the disconnected fuel tube from damage and foreign material by covering it with a plastic bag.
    Fig 3: Protecting Disconnected Fuel Tube From Damage & Foreign Material By Covering It With Plastic Bag
    G00945144Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE FUEL PUMP ASSEMBLY FROM FUEL TANK 
    1. Remove the 8 bolts and fuel tank vent tube set plate.
    2. Pull out the fuel pump assembly.
      NOTE:
      • Do not damage the fuel pump filter. 
      • Be careful that the arm of the send gauge should not bent. 
      Fig 4: Removing Bolts & Fuel Tank Vent Tube Set Plate
      G00945145Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the gasket from the pump assembly.