lemon-mirror:
Home >> Toyota >> 2004 >> ECHO 2D Sedan, Automatic >> Repair and Diagnosis >> Engine Performance >> Ignition System >> Engine Ignition System >> On-Vehicle Inspection

On-Vehicle Inspection

NOTE: "Cold" and "Hot" in these sentences express the temperature of the coils themselves. "Cold" is from -10°C (14°F) to 50°C (122°F) and "Hot" is from 50°C (122°F) to 100°C (212°F).
  1. INSPECT IGNITION COIL (WITH IGNITER) AND SPARK TEST 

    Check that the spark occurs.

    1. Remove the ignition coils (with igniter). (See REMOVAL  )
    2. Using a 16 mm (0.63 in.) plug wrench, remove the spark plugs.
    3. Install the spark plugs to each ignition coils (with igniter), and connect the ignition coil connectors.
    4. Disconnect the 4 injector connectors.
    5. Ground the spark plugs.
    6. Check if spark occurs while engine is being cranked.
      NOTE: To prevent gasoline from being injected from injectors during this test, crank the engine for no more than 5 - 10 seconds at time.

      If the spark does not occur, do the test as follows in Fig 1:

      Fig 1: Spark Test Flow Chart
      G02906284Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Using a 16 mm (0.63 in.) plug wrench, install the spark plugs.

      Torque:  18 N.m (184 kgf.cm, 13 ft.lbf)

    8. Install the ignition coils (with igniter). (See INSTALLATION  )
  2. INSPECT SPARK PLUGS 
    1. Remove the ignition coils (with igniter). (See REMOVAL  )
    2. Using a 16 mm (0.63 in.) plug wrench, remove the spark plugs.
      Fig 2: Removing Spark Plugs
      G02906285Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Clean the spark plugs.

      If the electrode has traces of wet carbon, allow it to dry and then clean with a spark plug cleaner.

      Air pressure:  Below 588 kPa (6 kgf/cm2 , 85 psi)

      Duration:  20 seconds or less

      HINT:

      If there are traces of oil, remove it with gasoline before using the spark plug cleaner.

      Fig 3: Cleaning Spark Plugs
      G02906286Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Check the spark plug for thread damage and insulator damage.

      If abnormal, replace the spark plug.

      Recommended spark plug: 

      SPARK PLUG DESCRIPTION

      DENSO made SK16R11
      NGK made IFR5A11
      Fig 4: Checking Spark Plug For Thread Damage And Insulator Damage
      G02906287Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Adjust electrode gap.

      Carefully bend the outer electrode to obtain the correct electrode gap.

      Electrode gap:  1.1 mm (0.043 in.)

      Fig 5: Adjusting Electrode Gap
      G02906288Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Using a 16 mm (0.63 in.) plug wrench, install the spark plugs.

      Torque:  18 N.m (184 kgf.cm, 13 ft.lbf)

    7. Install the ignition coils (with igniter). (See INSTALLATION  )
  3. INSPECT CAMSHAFT POSITION SENSOR 
    1. Disconnect the camshaft position sensor connector.
      Fig 6: Disconnecting Camshaft Position Sensor Connector
      G02906289Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using an ohmmeter, measure the resistance between terminals.
      Fig 7: Measuring Resistance Between Terminals
      G02906290Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Resistance: 

      RESISTANCE CHECK

      Cold 1,630 - 2,740 Ω
      Hot 2,065 - 3,225 Ω

      If the resistance is not as specified, replace the camshaft position sensor.

    3. Connect the camshaft position sensor connector.
  4. INSPECT CRANKSHAFT POSITION SENSOR 
    1. Remove the engine under cover RH.
    2. While sliding the connector lock, remove the connector.
      Fig 8: Removing Connector
      G02906291Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using an ohmmeter, measure the resistance between the terminals.
      Fig 9: Measuring Resistance Between Terminals
      G02906292Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Resistance: 

      RESISTANCE CHECK

      Cold 985 - 1,600 Ω
      Hot 1,265 - 1,890 Ω

      If the resistance is not as specified, replace the crankshaft position sensor.

    4. Install the connector.
    5. Install the engine under cover RH.