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Tilt Steering Column: Installation

  1. INSTALL NO. 2 HOLE COVER 
  2. INSTALL HOSE CLAMP 
  3. INSTALL SLIDING YOKE 
    1. Install the thrust stopper and sliding yoke to the steering column assembly.
    2. Install and temporarily tighten the bolt A.
  4. INSTALL STEERING COLUMN ASSEMBLY 
    1. Install the steering column assembly with the 4 nuts.
      1. Torque: 25 N.m (260 kfg.cm, 19 ft.lbf) 
    2. Tighten the hose clamp.
    3. Connect the connectors.
  5. INSTALL HOLE COVER 

    Install the hole cover with the 4 bolts.

    1. Torque: 13 N.m (130 kfg.cm, 9 ft.lbf) 
  6. INSTALL NO. 2 INTERMEDIATE SHAFT ASSEMBLY TO STEERING COLUMN ASSEMBLY 
    Fig 1: Installing Hose Clamp
    G02904206Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. CONNECT NO. 2 INTERMEDIATE SHAFT ASSEMBLY 
    1. Align the matchmarks on the No. 2 intermediate shaft and control valve shaft.
    2. Install the bolt C.
      1. Torque: 34 N.m (350 kfg.cm, 25 ft.lbf) 
    3. Install the bolt B.
      1. Torque: 34 N.m (350 kfg.cm, 25 ft.lbf) 
    4. Torque the bolt A.
    1. Torque: 34 N.m (350 kfg.cm, 25 ft.lbf) 
  8. INSTALL NO. 2 HEATER TO REGISTER DUCT 

    Install the No. 2 heater to register duct with the screw.

  9. INSTALL LH LOWER PANEL 

    Install the LH lower panel with the 4 bolts.

  10. INSTALL LOWER NO. 1 PANEL 
    1. Install the lower No. 1 panel with the screw.
    2. Connect the hood lock release lever and fuel lid release lever with the 4 screws.
  11. INSTALL CLUSTER FINISH PANEL 

    Install the cluster finish panel and connector.

    Fig 2: Connecting No. 2 Intermediate Shaft Assembly
    G02904207Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. INSTALL COWL TRIM 

    Install the cowl trim with the clip.

  13. INSTALL SCUFF PLATE 
  14. INSTALL SPIRAL CABLE (See  COMPONENTS  ) 
  15. INSTALL COMBINATION SWITCH WITH SPIRAL CABLE 
    1. Install the combination switch with the 3 screws.
    2. Connect the airbag connector.
    3. Tilt steering column:

      Connect the 3 connectors.

    4. w/ Power tilt and power telescopic steering column:

    Connect the 5 connectors.

  16. INSTALL UPPER AND LOWER COLUMN COVERS 

    Install the upper and lower column covers with the 3 screws.

    Fig 3: Aligning Center Spiral Cable Matchmarks
    G02904208Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. CENTER SPIRAL CABLE 
    1. Check that the front wheels are facing straight ahead.
    2. Turn the cable counterclockwise by hand until it becomes harder to turn the cable.
    3. Then rotate the cable clockwise about 2.5 turns to align the mark.

    HINT:

    The cable will rotate about 2.5 turns to either left or right of the center.

  18. INSTALL STEERING WHEEL 
    1. Align the matchmarks on the steering wheel and main shaft.
    2. Install the steering wheel set nut.
      1. Torque: 50 N.m (510 kfg.cm, 37 ft.lbf) 
    3. Connect the connector.
  19. INSTALL STEERING WHEEL PAD 
    NOTE:
    • Never use airbag parts from another vehicle. When replacing parts, replace with new ones. 
    • Make sure the wheel pad is installed to the specified torque. 
    • If the wheel pad has been dropped, or there are cracks, dents or other defects in the case or connector, replace the wheel pad with a new one. 
    • When installing the wheel pad, take care that the wirings do not interfere with other parts and are not pinched between other parts. 
    1. Connect the connector.
    2. Connect the airbag connector.
    3. Install the pad after confirming that the circumference groove of the torx screw is caught on the screws case.
    4. Using a torx socket wrench, torque the 2 screws.
      1. Torque: 8.8 N.m (90 kfg.cm, 78 in.lbf) 
    5. Install the steering wheel lower No. 2 and No. 3 covers.
  20. CHECK STEERING WHEEL CENTER POINT 
    Fig 4: Locating Torx Screw In Screw Case
    G02904209Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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