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Partial Engine: Replacement

  1. REMOVE DISCHARGE FUEL SYSTEM PRESSURE (See  PRECAUTION  ) 
  2. PRECAUTION (See  PRECAUTION  ) 
  3. REMOVE REAR FLOOR BOARD NO.2 (See  SERVICE PLUG GRIP  ) 
  4. REMOVE DECK FLOOR BOX REAR (See  SERVICE PLUG GRIP  ) 
  5. REMOVE REAR FLOOR BOARD NO.3 (See  SERVICE PLUG GRIP  ) 
  6. DISCONNECT BATTERY NEGATIVE TERMINAL (See  SERVICE PLUG GRIP  ) 
  7. REMOVE SERVICE PLUG GRIP (See  SERVICE PLUG GRIP  ) 
  8. REMOVE FRONT WHEELS 
  9. REMOVE ENGINE UNDER COVER LH 
  10. REMOVE ENGINE UNDER COVER RH 
  11. DRAIN ENGINE COOLANT 
    1. Drain engine coolant in the radiator on the engine side (see REPLACEMENT ).
    2. Drain engine coolant in the radiator on the hybrid side (see REPLACEMENT ).
  12. DRAIN TRANSAXLE OIL (See  ON-VEHICLE INSPECTION  ) 
  13. REMOVE WINDSHIELD WIPER LINK ASSY (See  WIPER & WASHER  ) 
  14. REMOVE COWL TOP PANEL SUB-ASSY OUTER FRONT (See  WIPER & WASHER  ) 
  15. REMOVE W/CONVERTER INVERTER ASSY (See  HYBRID CONTROL SYSTEM W/CONVERTER INVERTER ASSY  ) 
  16. REMOVE NO.2 RADIATOR ASSY (See  NO.2 RADIATOR ASSY  ) 
  17. DISCONNECT INVERTER COOLING HOSE NO.3 
    1. Disconnect the inverter cooling hose No. 3.
    Fig 1: Disconnecting Inverter Cooling Hose No. 3
    G02920373Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. DISCONNECT HEAT STORAGE WATER BY- PASS HOSE NO.1 
    1. Disconnect the hose shown in the illustration.
    Fig 2: Disconnecting Heat Storage Water By Pass Hose No. 1
    G02920374Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. DISCONNECT ENGINE WIRE 
    1. Remove the bolt, then disconnect the ground cable.
    Fig 3: Disconnecting Ground Cable
    G02920375Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. SEPARATE AIR CLEANER INLET NO.1 
    1. Loosen the clamp, then disconnect the air cleaner inlet No. 1 from the air cleaner case.
    Fig 4: Separating Air Cleaner Inlet No. 1
    G02920376Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  21. REMOVE VACUUM SWITCHING VALVE ASSY NO.2 
    1. Disconnect the connector and hose.
    2. Remove the bolt, then remove the vacuum switching valve assembly.
    Fig 5: Removing Vacuum Switching Valve Assy
    G02920377Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  22. DISCONNECT FUEL TUBE SUB-ASSY 
    1. Remove the fuel pipe clamp.
      Fig 6: Removing Fuel Pipe Clamp
      G02920378Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disconnect the fuel tube from the fuel delivery pipe.
      NOTE: Even if the fuel tube is stuck and cannot be disconnected, do not use any tools. Push and pull the part with the quick connector pinched to disconnect.
    3. Cover the disconnected fuel tube and fuel delivery pipe with a vinyl bag in order to prevent foreign object from being introduced.
    Fig 7: Disconnecting Fuel Tube From Fuel Delivery Pipe
    G02920379Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  23. DISCONNECT HEATER WATER HOSE B 
    1. Disconnect the heater water hose B.
    Fig 8: Disconnecting Heater Water Hose B
    G02920380Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  24. DISCONNECT HEAT STORAGE WATER BY- PASS HOSE NO.3 
    1. Disconnect the heat storage water by-pass hose No. 3.
    Fig 9: Disconnecting Heat Storage Water By Pass Hose No. 3
    G02920381Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  25. DISCONNECT ENGINE WIRE 
    1. Disconnect the connector from the ECM, then pull the engine wire harness to the engine compartment side (see REPLACEMENT ).
      NOTE: Do not forcibly pull the engine wire harness to the engine compartment side.
    2. Disconnect the harness and harness clamp from the engine room main relay block.
    3. Disconnect the ground cable.
    Fig 10: Disconnecting Connector From ECM
    G02920382Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  26. SEPARATE W/MOTOR COMPRESSOR ASSY 
    1. Disconnect the wire harness of the compressor assembly from the harness clamp.
    2. Remove the 3 bolts, then disconnect the compressor assembly.
    Fig 11: Separating W/Motor Compressor Assy
    G02920383Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    HINT:

    Disconnect the compressor assembly together with the low-pressure and high-pressure hoses, then secure it to the vehicle side with rope.

  27. SEPARATE STEERING SLIDING YOKE SUB-ASSY 
    1. Install the seat belt as illustrated so that the steering wheel does not turn.

      HINT:

      It prevents open circuit of the spiral cable.

      Fig 12: Installing Seat Belt On Steering Wheel
      G02920384Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 clips, then remove the column hole cover silencer sheet.
      Fig 13: Removing 2 Clips Of Column Hole Cover Silencer Sheet
      G02920385Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Loosen the bolt on the column side (A) of the sliding yoke.
    4. Remove the bolt on the gear side (B) of the sliding yoke.
    5. Put paint marks on the sliding yoke and intermediate shaft, then disconnect the sliding yoke.
    Fig 14: Disconnecting Sliding Yoke
    G02920386Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  28. REMOVE EXHAUST PIPE ASSY FRONT (See  FUEL TANK ASSY  ) 
  29. REMOVE FRONT AXLE HUB LH NUT (See  DRIVE SHAFT/PROPELLER SHAFT/AXLE  ) 
  30. REMOVE FRONT AXLE HUB RH NUT 

    HINT:

    Remove it in the same procedure as the LH side.

  31. REMOVE FRONT STABILIZER LINK ASSY (See  DRIVE SHAFT/PROPELLER SHAFT/AXLE  ) 
  32. SEPARATE TIE ROD END SUB-ASSY LH (See  DRIVE SHAFT/PROPELLER SHAFT/AXLE  ) 
  33. SEPARATE TIE ROD END SUB-ASSY RH 

    HINT:

    Separate it in the same procedure as the LH side.

  34. SEPARATE FRONT SUSPENSION ARM SUB-ASSY LOWER NO.1 LH (See  DRIVE SHAFT/PROPELLER SHAFT/AXLE  ) 
  35. SEPARATE FRONT SUSPENSION ARM SUB-ASSY LOWER NO.1 RH 

    HINT:

    Separate it in the same procedure as the LH side.

  36. SEPARATE FRONT AXLE ASSY LH (See  DRIVE SHAFT/PROPELLER SHAFT/AXLE  ) 
  37. SEPARATE FRONT AXLE ASSY RH 

    HINT:

    Separate it in the same procedure as the LH side.

  38. REMOVE FRONT DRIVE SHAFT ASSY LH (See  DRIVE SHAFT/PROPELLER SHAFT/AXLE  ) 
  39. REMOVE FRONT DRIVE SHAFT ASSY RH (See  DRIVE SHAFT/PROPELLER SHAFT/AXLE  ) 
  40. REMOVE FRONT SUSPENSION CROSSMEMBER SUB-ASSY 
    1. Remove the 4 bolts and 2 nuts, then remove the engine moving control rod with bracket.
      Fig 15: Removing Bolts & 2 Nuts Of Engine Moving Control Rod With Bracket
      G02920387Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 4 bolts, then remove the front suspension crossmember with power steering gear assembly.
    Fig 16: Removing 4 Bolts Of Front Suspension Crossmember With Power Steering Gear Assy
    G02920388Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  41. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE 
    1. Set the engine lifter as illustrated.
      Fig 17: Setting Engine Lifter
      G02920389Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 bolts and 2 nuts, then disconnect the engine mounting bracket RH and engine mounting insulator RH.
    3. Remove the nut, then disconnect the engine mounting insulator bracket LH and engine mounting insulator LH.
    4. Operate the engine lifter, then remove the engine assembly with transaxle from the vehicle.
    Fig 18: Removing 2 Bolts, 2 Nuts, Then Disconnecting Engine Mounting Bracket RH & Engine Mounting Insulator RH
    G02920390Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  42. REMOVE AIR CLEANER ASSY 
    1. Disconnect the intake air flow meter connector and wire harness clamp.
    2. Loosen the clamp, then remove the 2 bolts and air cleaner assembly.
    Fig 19: Removing Air Cleaner Assy
    G02920391Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  43. REMOVE HYBRID VEHICLE TRANSAXLE ASSY 
    1. Remove the bolt and ground cable.
      Fig 20: Removing Bolt & Ground Cable
      G02920392Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the engine hanger as illustrated.
      1. Torque: 40 N.m (408 kgf.cm, 30 ft.lbf) 
      NOTE: Be sure to use new bolts to install the engine hanger.

      HINT:

      • Engine hanger 12281-21010
      • Bolt 91642-81052
    3. Using a chain block and engine sling device, hold the engine assembly with transaxle.
    4. Remove the engine wire harness from the engine assembly with transaxle.
      Fig 21: Installing Engine Hanger
      G02920393Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Remove the 2 bolts, then remove the starter hole insulator and flywheel housing side cover.
    6. Remove the hybrid vehicle transaxle assembly from the engine assembly (see REPLACEMENT ).
    Fig 22: Removing 2 Bolts Of Starter Hole Insulator & Flywheel Housing Side Cover
    G02920394Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  44. REMOVE TRANSMISSION INPUT DAMPER ASSY 
    1. Using SST, hold the crankshaft.
      1. SST 09213-58013 (91111-50845), 09330-00021
    2. Remove the 6 bolts, then remove the input damper and input damper cover.
    Fig 23: Holding Crank Shaft & Removing 6 Bolts Of Input Damper & Input Damper Cover
    G02920395Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  45. REMOVE FLYWHEEL SUB-ASSY 
    1. Using SST, hold the crankshaft.
      1. SST 09213-58013 (91111-50845), 09330-00021
    2. Remove the 6 bolts and flywheel.
    Fig 24: Holding Crankshaft & Removing 6 Bolts Of Flywheel
    G02920396Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  46. REMOVE OIL LEVEL GAGE GUIDE 
    1. Remove the oil level gage.
    2. Remove the bolt and oil level gage guide.
    Fig 25: Removing Oil Level Gage, Bolt & Oil Level Gage Guide
    G02920397Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  47. REMOVE INTAKE MANIFOLD 
    1. Remove the bolt and knock control sensor with bracket.
    2. Disconnect the wiring harness from the bracket.
    3. Disconnect the ventilation hose.
    4. Disconnect the water by-pass hose.
      Fig 26: Removing Bolt & Knock Control Sensor With Bracket
      G02920398Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Remove the 3 bolts and 2 nuts, then remove the intake manifold and gasket.
    Fig 27: Removing 3 Bolts & 2 Nuts Of Intake Manifold And Gasket
    G02920399Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  48. REMOVE WATER BY-PASS PIPE NO.1 
    1. Remove the bolt, then disconnect the wire harness.
    2. Remove the 2 nuts and bolt, then remove the water bypass pipe No. 1 and gasket.
    Fig 28: Removing Water By. Pass Pipe No. 1
    G02920400Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  49. REMOVE KNOCK CONTROL SENSOR (See  REPLACEMENT  ) 
  50. REMOVE ENGINE OIL PRESSURE SWITCH ASSY (See  ON-VEHICLE INSPECTION  ) 
  51. REMOVE FAN AND GENERATOR V BELT (See  REPLACEMENT  ) 
  52. REMOVE IDLER PULLEY ASSY 
    1. Remove the nut, then remove the idle pulley assembly from the engine mounting bracket RH.
    Fig 29: Removing Nut Of Idle Pulley Assy From Engine Mounting Bracket RH
    G02920401Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  53. REMOVE IGNITION COIL NO.1 
    1. Remove the bolt and ignition coil No. 1.
    Fig 30: Removing Bolt Of Ignition Coil No. 1
    G02920402Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  54. REMOVE EXHAUST MANIFOLD 
    1. Removing the 4 bolts and exhaust manifold heat insulator No. 1.
      Fig 31: Removing 4 Bolts Of Exhaust Manifold Heat Insulator No.1
      G02920403Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 3 bolts and 2 nuts, then remove the exhaust manifold.
    Fig 32: Removing 3 Bolts, 2 Nuts Of Exhaust Manifold
    G02920404Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  55. REMOVE RADIO SETTING CONDENSER 
    1. Remove the bolt and radio setting condenser.
    Fig 33: Removing Bolt & Radio Setting Condenser
    G02920405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  56. REMOVE E.F.I. ENGINE COOLANT TEMPERATURE SENSOR 
    1. Using a 19 mm deep socket wrench, remove the EFI water temperature sensor.
    Fig 34: Removing EFI Water Temperature Sensor
    G02920406Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  57. REPLACE PARTIAL ENGINE ASSY 
  58. INSTALL E.F.I. ENGINE COOLANT TEMPERATURE SENSOR 
    1. Install a new gasket, then install the EFI water temperature sensor.
      1. Torque: 20 N.m (204 kgf.cm, 15 ft.lbf) 
  59. INSTALL RADIO SETTING CONDENSER 
    1. Torque: 9.0 N.m (92 kgf.cm, 80 in.lbf) 
  60. INSTALL EXHAUST MANIFOLD 
    1. Install a new gasket, then install the exhaust manifold.
    2. Tighten the 3 bolts and 2 nuts in the sequence shown in the illustration.
      1. Torque: 27 N.m (275 kgf.cm, 20 ft.lbf) 
    3. Install the exhaust manifold heat insulator No. 1 with the 4 bolts.
      1. Torque: 8.0 N.m (82 kgf.cm, 71 in.lbf) 
    Fig 35: Installing Exhaust Manifold
    G02920407Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  61. INSTALL IGNITION COIL NO.1 
    1. Torque: 9.0 N.m (92 kgf.cm, 80 in.lbf) 
  62. INSTALL IDLER PULLEY ASSY 
    1. Temporarily install the idler pulley assembly to the engine mounting bracket RH with the nut.

    HINT:

    Tighten the nut with the specified torque when installing the V-ribbed belt.

  63. INSTALL FAN AND GENERATOR V BELT (See  REPLACEMENT  ) 
  64. INSTALL ENGINE OIL PRESSURE SWITCH ASSY (See  ON-VEHICLE INSPECTION  ) 
  65. INSTALL KNOCK CONTROL SENSOR (See  REPLACEMENT  ) 
  66. INSTALL WATER BY-PASS PIPE NO.1 
    1. Install a new gasket, then install the water by-pass pipe No. 1 with the bolt and 2 nuts.
      1. Torque: 9.0 N.m (92 kgf.cm, 80 in.lbf) 
  67. INSTALL INTAKE MANIFOLD 
    1. Install a new gasket, then install the intake manifold with the 3 bolts and 2 nuts.
    2. Connect the water by-pass hose.
    3. Connect the ventilation hose.
    4. Install the knock control sensor with bracket with the bolt.
      1. Torque: 9.0 N.m (92 kgf.cm, 80 in.lbf) 
  68. INSTALL OIL LEVEL GAGE GUIDE 
    1. Apply engine oil to a new O-ring, then install it to the oil level gage guide.
    2. Install the oil level gage with the bolt.
      1. Torque: 9.0 N.m (92 kgf.cm, 80 in.lbf) 
    3. Install the oil level gage.
  69. INSTALL FLYWHEEL SUB-ASSY 
    1. Apply adhesive to the 2 or 3 threads of the bolt end.
      1. Adhesive: 
      2. Part No. 08833-00070, 
      3. THREE BOND 1324 or equivalent 
      NOTE: Remove any oil from the bolts and bolt holes.
    2. Using SST, hold the crankshaft.
      1. SST 09213-58013 (91111-50845), 09330-00021
    3. Install the flywheel with 6 new bolts.
      1. Torque: 49 N.m (500 kgf.cm, 36 ft.lbf) 
    4. After tightening the bolts with the specified torque, tighten each bolt by more 90°.
    Fig 36: Holding Crankshaft & Installing Flywheel With 6 New Bolts
    G02920408Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    NOTE: Do not start the engine within 1 hour of installation.
  70. INSTALL TRANSMISSION INPUT DAMPER ASSY 
    1. Using SST, align the hole of the input damper. Then temporarily tighten the input damper cover with the 6 bolts. SST 09301-00210
      Fig 37: Aligning Hole Of Input Damper Then Tightening Input Damper Cover With 6 Bolts
      G02920409Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using SST, hold the crankshaft.
      1. SST 09213-58013 (91111-50845), 09330-00021
    3. Tighten the 6 bolts.
      1. Torque: 20 N.m (204 kgf.cm, 15 ft.lbf) 
    Fig 38: Holding Crank Shaft, Tightening 6 Bolts Of Clutch Cover
    G02920410Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  71. INSTALL HYBRID VEHICLE TRANSAXLE ASSY 
    1. Install the hybrid vehicle transaxle assembly to the engine assembly with the 6 bolts (see REPLACEMENT ).
    2. Install the flywheel housing side cover and starter hole insulator with the 2 bolts.
      1. Torque: 32 N.m (326 kgf.cm, 24 ft.lbf) 
    3. Install the engine wire harness to the engine assembly with transaxle.
    4. Remove the bolt and engine hanger.
    5. Install the ground cable with the bolt.
      1. Torque: 9.0 N.m (92 kgf.cm, 80 in.lbf) 
  72. INSTALL AIR CLEANER ASSY 
    1. Torque: 
    2. 7.0 N.m (71 kgf.cm, 62 in.lbf) for bolt 
    3. 3.0 N.m (31 kgf.cm, 27 in.lbf) for clamp 
  73. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE 
    1. Set the engine lifter as illustrated.
    2. Operate the engine lifter, then install the engine assembly with transaxle to the vehicle.
      Fig 39: Operating Engine Lifter, Install Engine Assy. With Transaxle To Vehicle
      G02920411Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Connect the engine mounting bracket RH and engine mounting insulator RH with the 2 bolts and 2 nuts.
      1. Torque: 52 N.m (530 kgf.cm, 38 ft.lbf) 
    4. Connect the engine mounting insulator bracket LH and engine mounting insulator LH with the nut.
      1. Torque: 80 N.m (816 kgf.cm, 59 ft.lbf) 
    Fig 40: Connecting Engine Mounting Bracket RH & Engine Mounting Insulator RH With 2 Bolts & 2 Nuts
    G02920412Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  74. INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSY 
    1. Install the front suspension crossmember with power steering gear assembly with the 4 bolts.
      1. Torque: 
      2. 113 N.m (1152 kgf.cm, 83 ft.lbf) for bolt A 
      3. 157 N.m (1602 kgf.cm, 116 ft.lbf) for bolt B 
      Fig 41: Installing Front Suspension Cross Member With Power Steering Gear Assy. With 4 Bolts
      G02920413Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the engine moving control rod with bracket with the 4 bolts and 2 nuts.
      1. Torque: 
      2. 100 N.m (1020 kgf.cm, 74 ft.lbf) for bolt A 
      3. 56 N.m (571 kgf.cm, 41 ft.lbf) for bolt B 
    Fig 42: Installing Engine Moving Control Rod With Bracket With 4 Bolts & 2 Nuts
    G02920414Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  75. INSTALL FRONT DRIVE SHAFT ASSY LH (See  DRIVE SHAFT/PROPELLER SHAFT/AXLE  ) 
  76. INSTALL FRONT DRIVE SHAFT ASSY RH (See  DRIVE SHAFT/PROPELLER SHAFT/AXLE  ) 
  77. CONNECT FRONT AXLE ASSY LH (See  DRIVE SHAFT/PROPELLER SHAFT/AXLE  ) 
  78. CONNECT FRONT AXLE ASSY RH 

    HINT:

    Connect it in the same procedure as the LH side.

  79. CONNECT FRONT SUSPENSION ARM SUB-ASSY LOWER NO.1 LH (See  DRIVE SHAFT/PROPELLER SHAFT/AXLE  ) 
  80. CONNECT FRONT SUSPENSION ARM SUB-ASSY LOWER NO.1 RH 

    HINT:

    Connect it in the same procedure as the LH side.

  81. CONNECT TIE ROD END SUB-ASSY LH (See  DRIVE SHAFT/PROPELLER SHAFT/AXLE  ) 
  82. CONNECT TIE ROD END SUB-ASSY RH 

    HINT:

    Connect it in the same procedure as the LH side.

  83. CONNECT FRONT STABILIZER LINK ASSY (See  DRIVE SHAFT/PROPELLER SHAFT/AXLE  ) 
  84. INSTALL FRONT AXLE HUB LH NUT (See  DRIVE SHAFT/PROPELLER SHAFT/AXLE  ) 
  85. INSTALL FRONT AXLE HUB RH NUT 

    HINT:

    Install it in the same procedure as the LH side.

  86. INSTALL EXHAUST PIPE ASSY FRONT (See  FUEL TANK ASSY  ) 
  87. CONNECT STEERING SLIDING YOKE SUB-ASSY 
    1. Align the paint marks, then connect the steering sliding yoke with the bolt.
      1. Torque: 35 N.m (357 kgf.cm, 26 ft.lbf) 
    2. Install the column hole cover silencer sheet with the 2 clips.
    3. Remove the seat belt from the steering wheel.
    Fig 43: Connecting Steering Sliding Yoke Sub-Assy
    G02920415Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  88. CONNECT W/MOTOR COMPRESSOR ASSY 
    1. Torque: 25 N.m (255 kgf.cm, 18 ft.lbf) 
  89. CONNECT ENGINE WIRE 
  90. CONNECT HEAT STORAGE WATER BY-PASS HOSE NO.3 
  91. CONNECT HEATER WATER HOSE B 
  92. CONNECT FUEL TUBE SUB-ASSY 
    1. Push the fuel tube into the fuel delivery pipe until it makes a "click" sound.

      HINT:

      • If the fuel tube is connected too tightly, apply a light coat of engine oil to the tip of the fuel delivery pipe.
      • After connecting, check that the fuel tube is securely connected by pulling it.
    2. Install the fuel pipe clamp.
  93. INSTALL VACUUM SWITCHING VALVE ASSY NO.2 
    1. Torque: 7.5 N.m (76 kgf.cm, 5.5 in.lbf) 
  94. CONNECT AIR CLEANER INLET NO.1 
    1. Torque: 3.0 N.m (31 kgf.cm, 27 in.lbf) 
  95. CONNECT ENGINE WIRE 
  96. CONNECT HEAT STORAGE WATER BY-PASS HOSE NO.1 
  97. CONNECT INVERTER COOLING HOSE NO.3 
  98. INSTALL NO.2 RADIATOR ASSY (See  NO.2 RADIATOR ASSY  ) 
  99. INSTALL W/CONVERTER INVERTER ASSY (See  HYBRID CONTROL SYSTEM W/CONVERTER INVERTER ASSY  ) 
  100. INSTALL COWL TOP PANEL SUB-ASSY OUTER FRONT (See  WIPER & WASHER  ) 
  101. INSTALL WINDSHIELD WIPER LINK ASSY (See  WIPER & WASHER  ) 
  102. ADD TRANSAXLE OIL (See  REPLACEMENT  ) 
  103. INSTALL SERVICE PLUG GRIP (See  SERVICE PLUG GRIP  ) 
  104. CONNECT BATTERY NEGATIVE TERMINAL 
    1. Torque: 6.0 N.m (61 kgf.cm, 53 in.lbf) 
  105. INSTALL REAR FLOOR BOARD NO.3 
  106. INSTALL DECK FLOOR BOX REAR 
  107. INSTALL REAR FLOOR BOARD NO.2 
  108. ADD ENGINE COOLANT 
    1. Add engine coolant to the radiator on the engine side (see REPLACEMENT ).
    2. Add engine coolant to the radiator on the hybrid side (see REPLACEMENT ).
  109. INSPECT TRANSAXLE FLUID LEVEL (See  ON-VEHICLE INSPECTION  ) 
  110. CHECK FOR ENGINE COOLANT LEAKS (See  ON-VEHICLE INSPECTION  ) 
  111. CHECK FOR FUEL LEAKS 
  112. INSPECT OIL LEAK 
  113. INSTALL FRONT WHEELS 
    1. Torque: 103 N.m (1050 kgf.cm, 76 ft.lbf) 
  114. ADJUST FRONT WHEEL ALIGNMENT (See  SPECIFICATIONS & PROCEDURES  ) 
  115. INSTALL ENGINE UNDER COVER RH 
  116. INSTALL ENGINE UNDER COVER LH 
  117. POWER WINDOW CONTROL SYSTEM INITIALIZE (See  INTRODUCTION  ) 
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