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On-Vehicle Inspection

NOTE: "Cold" and "Hot" in these sentences express the temperature of the coils themselves. "Cold" is from -10°C (14°F) to 50°C (122°F) and "Hot" is from 50°C (122°F) to 100°C (212°F).
  1. INSPECT IGNITION COIL (WITH IGNITER) AND SPARK TEST 

    Check that the spark occurs.

    1. Remove the ignition coils (with igniter). (See REMOVAL )
    2. Remove the spark plugs.
    3. Install the spark plugs to each ignition coil (with igniter), and connect the ignition coil (with igniter) connector.
    4. Disconnect the 8 injector connectors.
    5. Ground the spark plug.
    6. Check that spark occurs while engine is being cranked.
      NOTE: To prevent gasoline from being injected out of injectors during this test, crank the engine for no more than 5 - 10 seconds at a time.

      If the spark does not occur, do the test as follows:

      Fig 1: Spark Test Flow Chart
      G02927438Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Using a 16 mm plug wrench, install the spark plugs.

      Torque: 17.5 N.m (180 kgf.cm, 13 ft.lbf) 

    8. Reinstall the ignition coils (with igniter).

      (See INSTALLATION )

  2. INSPECT SPARK PLUGS 
    1. Remove the ignition coils (with igniter). (See REMOVAL )
    2. Using a 16 mm plug wrench, remove the spark plugs.
      Fig 2: Removing Spark Plug With Help Plug Wrench
      G02927439Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Clean the spark plugs.

      If the electrode has traces of wet carbon, allow it to dry and then clean with a spark plug cleaner.

      Air pressure: Below 588 kPa (6 kgf/cm 2  , 85 psi) 

      Duration: 20 seconds or less 

      NOTE: If there are traces of oil, remove it with gasoline before using the spark plug cleaner.
      Fig 3: Locating Spark Plug Cleaner
      G02927440Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Check the spark plug for thread damage and insulator damage.

      If abnormal, replace the spark plug.

      Recommended spark plug: 

      SPARK PLUG

      DENSO made K20R-U
      NGK made BKR6EYA
      Fig 4: Checking Spark Plug For Thread Damage
      G02927441Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Adjust the spark plug electrode gap.

      Electrode gap: 0.8 mm (0.031 in.) 

    6. Using a 16 mm plug wrench, install the spark plugs.

      Torque: 17.5 N.m (180 kgf.cm, 13 ft.lbf) 

    7. Reinstall the ignition coils (with igniter). (See INSTALLATION )
  3. INSPECT CAMSHAFT POSITION SENSOR 
    1. Disconnect the camshaft position sensor connector.
      Fig 5: Adjusting Spark Plug Electrode Gap
      G02927442Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using an ohmmeter, measure the resistance between terminals.

      Resistance: 

      MEASURING RESISTANCE

      Cold 835 - 1,400 ohm;
      Hot 1,060 - 1,645 Ω

      If the resistance is not as specified, replace the camshaft position sensor.

    3. Reconnect the camshaft position sensor connector.
    Fig 6: Measuring Resistance Between Terminals
    G02932806Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002