Body & Frame: Windows: Windshield: Installation

1. Using a knife, cut away any rough areas on the body.
   NOTE: Leave the adhesive on the body as much as possible.
2. Clean the cut surface of the adhesive with a shop rag saturated in cleaner.
   NOTE: Even if the adhesive has been removed, clean the body.

Fig 1: Cleaning Contact Surface Of Body

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1. Remove the damaged No. 2 stoppers and dams.
2. Using a scraper, remove the adhesive sticking to the glass.
3. Clean the glass with cleaner.

Fig 2: Cleaning Removed Glass With Cleaner

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REPLACE NO. 1 STOPPERS

1. Remove the damaged stoppers.
2. Cut off the old adhesive around the stopper installation area.
   NOTE: Be careful not to damage the body.
3. Clean the installation area.
4. Attach new stoppers to the body so that the notches on the body will align with the stoppers as shown in the illustration.

Fig 3: Replacing No. 1 Stoppers

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Attach new stoppers to the glass so that the ceramic notches on the glass will align with the stoppers as shown in the illustration.

1. A: 
2. w/ No. 1 stopper: 8.0 mm (0.315 in.) 
3. w/o No. 1 stopper: 8.9 mm (0.350 in.) 

Fig 4: Installing New No. 2 Stoppers

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Install new dams with adhesive tape as shown in the illustration.

1. A: 7.0 mm (0.276 in.) 

Fig 5: Installing New Dams

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1. Place the glass in the correct position.
2. Check that all contacting parts of the glass rim are set perfectly even.
3. Place reference marks on the glass and body.
4. Remove the glass.

Fig 6: Positioning Glass Properly

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Using a cleaner, clean the contact surface which is black-colored area around the entire glass rim.

Fig 7: Cleaning Contact Surface Of Glass

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Using a brush, coat Primer M to the exposed part of body on the vehicle side.

Fig 8: Coating Contact Surface Of Body With Primer " M "

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1. Using a brush or sponge, coat the edge of the glass and the contact surface with Primer G as shown in the illustration.
2. When the primer is coated wrongly to the area other than the specified, wipe it off with a clean shop rag before the primer dries.

Fig 9: Coating Contact Surface Of Glass With Primer " G "

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1. Cut off the tip of the cartridge nozzle.

   Part No. 08850-00801 or equivalent 

   NOTE: After cutting off the tip, use all adhesive within the time described in the table below.
   ADHESIVE APPLYING TIME DESCRIBING
   
   

   Temperature	Tackfree Time
   35°C(95 °F)	15 Minutes
   20°C(68 °F)	100 Minutes
   5°C(41 °F)	8 Hours

2. Load the cartridge into the sealer gun.
3. Coat the glass with adhesive as shown in the illustration.
   1. A: 12.0 mm (0.472 in.) 
   2. B: 8.0 mm (0.315 in.) 
   Fig 10: Coating Glass With Adhesive

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1. Install the glass, aligning the reference marks using a suction rubber.
   NOTE: Check to see that the stoppers are attached to the body correctly.
2. Lightly press the glass front surface for close contact.
   Fig 11: Aligning The Marks Using Suction Rubber

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3. Correct insufficient or protruded adhesive agent using a spatula.
   NOTE: Apply the adhesive agent up to the windshield glass edge.
   Fig 12: Applying Adhesive Agent Up To Windshield Glass Edge

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4. Install a new windshield outside upper moulding to the windshield glass before the adhesive agent hardens.
   NOTE: Install the moulding, aligning the center of moulding with the center of body.
5. Remove any excessive adhesive agent before it hardens.
6. Hold the glass and moulding in place securely with a protective tape or equivalent until the adhesive hardens.

Fig 13: Installing Windshield Outside Upper Moulding

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Attach the upper edge of the weatherstrip to body flange. Tap on the weatherstrip by hand.

1. Operate the wipers once and turn the wiper switch OFF.
2. Install the wiper arms and tighten the nuts by hand.
   Fig 14: Installing Roof Side Rail Weatherstrip

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3. Adjust the installation positions of the wiper arms to positions shown in the illustration.
   1. A: Approx. 25.4 mm (1.000 in.) 
   2. B: Approx. 40.0 mm (1.575 in.) 
   NOTE: When installing the wiper arms, make sure that the tips of the blades are not beyond the ceramic edge as indicated "C" part in the illustration.
   Fig 15: Adjusting Installation Position Of Wiper Arms

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4. Torque the 2 nuts.
   1. Torque: 20 N.m (204 kgf°Cm, 15 ft.lbf) 
5. Install the 2 cap.

INSTALL INNER REAR VIEW MIRROR 

1. Install the inner rear view mirror and Torx screw.
   1. Torque: 2.5 N.m (25 kgf°Cm, 22 in..lbf) 
2. Connect the connector.
3. Install the mirror cover.

Fig 16: Installing Inner Rear View Mirror (W/ Electro Chromic)

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INSTALL INNER REAR VIEW MIRROR

Install the inner rear view mirror and Torx screw.

1. Torque: 2.5 N.m (25 kgf°Cm, 22 in..lbf)