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Generator ASSY: Replacement

  1. REMOVE GENERATOR ASSY 
    1. Remove the wire harness clamp.
    2. Disconnect the generator connector.
    3. Open the terminal cap and remove the nut and the generator wire.
      Fig 1: Disconnecting Generator Connector
      G02608882Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Loosen bolts A and B.
    5. Loosen bolt C to lessen the tension of the V belt No. 1.
      Fig 2: Loosening Bolt C
      G02608883Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Remove bolts A, B and the generator.
    Fig 3: Removing Bolts A, B And Generator
    G02608884Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL GENERATOR ASSY 
    1. Temporarily install generator with bolts A and B.
      Fig 4: Installing Generator With Bolts A & B
      G02608885Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Adjust the V belt No. 1 tension by tightening bolt C. (See INSPECTION )
      Fig 5: Adjusting V Belt No. 1 Tension
      G02608886Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Tighten bolts A and B.

      Torque: 

      58 N.m (592 kgf.cm, 43 ft.lbf) for bolt A 

      18 N.m (184 kgf.cm, 13 ft.lbf) for bolt B 

    4. Install the generator wire with the nut.

      Torque: 9.8 N.m (100 kgf.cm, 7 ft.lbf) 

    5. Connect the generator connector.
    6. Install the wire harness clamp.
  3. INSPECT DRIVE BELT (See  INSPECTION  )