Automatic Transmission Park/Neutral Position Switch Assembly: Replacement

REMOVE BATTERY
REMOVE AIR CLEANER ASSY
REMOVE AIR CLEANER HOSE NO. 1
REMOVE AIR CLEANER INLET NO. 2
REMOVE AIR CLEANER BRACKET
REMOVE AIR CLEANER INLET NO. 1
REMOVE INTAKE AIR RESONATOR SUB-ASSY
REMOVE PARK/NEUTRAL POSITION SWITCH ASSY
1. Remove the nut from the control shaft lever.
2. Disconnect the control cable from the control shaft lever.
  
  Fig 1: Disconnecting Control Cable From Control Shaft Lever
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Remove the clip and disconnect the control cable from the control cable bracket.
  NOTE: Do not hold the resin guide pipe.
  
  Fig 2: Disconnecting Control Cable From Control Cable Bracket
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Disconnect the park/neutral position switch connector.
5. Remove the nut, washer and control shaft lever.
  
  Fig 3: Disconnecting Park/Neutral Position Switch Connector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
6. Using a screwdriver, pry out the lock plate.
  
  Fig 4: Prying Out Lock Plate
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
7. Remove the lock nut and lock plate.
  
  Fig 5: Removing Lock Nut & Lock Plate
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
8. Remove the 2 bolts and pull out the park/neutral position switch.
  
  Fig 6: Removing Park/Neutral Position Switch
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL PARK/NEUTRAL POSITION SWITCH ASSY
1. Install the park/neutral position switch to the manual valve shaft.
2. Temporarily install the 2 bolts.
  
  Fig 7: Installing Park/Neutral Position Switch To Manual Valve Shaft
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Place the lock plate and tighten the nut.
  Torque: 6.9 N.m (70 kgf.cm, 61 in..lbf)
4. Temporarily install the control shaft lever.
  
  Fig 8: Placing Lock Plate & Tightening Nut
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Turn the lever counterclockwise until it stops, then turn it clockwise for 2 notches.
6. Remove the control shaft lever.
  
  Fig 9: Removing Control Shaft Lever
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
7. Align the groove with the neutral basic line.
8. Hold the switch in position and tighten the 2 bolts.
  Torque: 5.4 N.m (55 kgf.cm, 48 in..lbf)
  
  Fig 10: Holding Switch In Position & Tightening Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
9. Using a screwdriver, stake the nut with the lock plate.
  
  Fig 11: Staking Nut With Lock Plate
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
10. Install the control shaft lever, washer and nut.
  Torque: 13 N.m (130 kgf.cm, 9 ft.lbf)
11. Connect the park/neutral position switch connector.
  
  Fig 12: Installing Control Shaft Lever, Washer & Nut
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
12. Install the control cable and clip to the bracket.
  
  Fig 13: Installing Control Cable & Clip To Bracket
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
13. Temporarily install the control cable to the control shaft lever with the nut.
  
  Fig 14: installing Control Cable To Control Shaft Lever With Nut
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
ADJUST SHIFT LEVER POSITION (See ADJUSTMENT )
INSPECT SHIFT LEVER POSITION (See ADJUSTMENT )
INSPECT PARK/NEUTRAL POSITION SWITCH ASSY (See ADJUSTMENT )
INSTALL INTAKE AIR RESONATOR SUB-ASSY
INSTALL AIR CLEANER INLET NO.1
INSTALL AIR CLEANER BRACKET
INSTALL AIR CLEANER INLET NO.2
INSTALL AIR CLEANER HOSE NO.1
INSTALL AIR CLEANER ASSY
INSTALL BATTERY