Back Window Glass: Removal

HINT:

A bolt without a torque specification is shown in the standard bolt chart (see SERVICE SPECIFICATIONS ).

Access cab (Standard body type): Access cab (Wide body type): REMOVE REAR SEAT (See REMOVAL )
Double cab: FOLD REAR SEAT
1. Lower the headrest to the lowest position. Pull the seat-back angle adjusting lever and fold the seatback down.
2. Unlock the seat legs by pulling up one of the lever on the seat legs and turn up the whole seat forward.
Standard cab: REMOVE FRONT DOOR SCUFF PLATES (see REMOVAL )
Access cab (Standard body type): Access cab (Wide body type): REMOVE ACCESS DOOR SCUFF PLATES (See REMOVAL )

Fig 1: Folding Rear Seats (Double Cab)
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Double cab: REMOVE BACK PANEL TRIM (See REMOVAL )
REMOVE ASSIST GRIPS (See REMOVAL )
Standard cab: REMOVE FRONT PILLAR GARNISHES (See REMOVAL )
Access cab (Standard body type): Access cab (Wide body type): REMOVE ROOF SIDE RAIL GARNISHES (See REMOVAL )
REMOVE ROOM LIGHT (See REMOVAL )
Standard cab: REMOVE COAT HOOK (See REMOVAL )
Standard cab: REMOVE BACK PANEL UPPER GARNISH (See REMOVAL )
Access cab (Standard body type): Access cab (Wide body type): REMOVE QUARTER TRIMS (See REMOVAL )
Double cab: REMOVE QUARTER TRIMS LOWER (See REMOVAL )
Double cab: REMOVE QUARTER TRIMS UPPER (See REMOVAL )
Standard cab: Access cab (Standard body type): Access cab (Wide body type): REMOVE REAR PART OF ROOF HEADLINING
1. Standard cab:
  Remove the 2 clips and the rear part of the roof headlining.
2. Access cab (Standard body type):
  Access cab (Wide body type): Remove the 3 clips and the rear part of the roof headlining.
Power slide type: REMOVE BACK WINDOW REGULATOR ASSEMBLY
1. Remove the 2 bolts and tether anchor brackets.
2. Remove the 4 clips and 2 back panel silencer pads.
  
  Fig 2: Removing Tether Anchor Brackets Panel Silencer Pads
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Using a screwdriver, remove the back door glass channel cover.
  HINT:
  
  Tape the screwdriver tip before use.
  
  Fig 3: Removing Back Door Glass Channel Cover
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Remove the 7 nuts and the back window regulator assembly.
  
  Fig 4: Removing Back Window Regulator Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Power vertical type: REMOVE SERVICE HOLE COVER
1. Remove the 12 bolts.
  
  Fig 5: Removing Service Hole Cover
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using a clip remover, remove the 2 clips and cover.
  NOTE: When the clips are removed, the cover may fall and become deformed.
  
  Fig 6: Removing Clips Cover
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Power vertical type: REMOVE WEATHERSTRIP OUTER
1. Put protective tape under the weatherstrip.
2. Using a screwdriver, disengage the claws and remove the weatherstrip.
  HINT:
  
  Tape the screwdriver tip before use.
  
  Fig 7: Disengaging Claws Removing Weatherstrip
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Power vertical type: REMOVE WEATHERSTRIP INNER
Using a screwdriver, remove the weatherstrip.

Fig 8: Removing Weatherstrip
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Power vertical type: REMOVE BACK WINDOW GLASS
1. Disconnect the defogger connector.
2. Remove the 4 bolts and glass.
  HINT:
  
  Insert a shop rag inside the panel to prevent the back window glass from being scratched.
  NOTE:
  - Do not damage the back window glass assembly.
  - When the bolts are removed, the back window glass assembly might fall and become deformed.
  Fig 9: Removing Back Window Glass
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Power vertical type: REMOVE BACK WINDOW REGULATOR ASSEMBLY
1. Disconnect the connector.
2. Remove the 7 bolts and regulator.
  HINT:
  
  Remove the back window regulator assembly through the service hole.
  
  NOTE: When the bolts are removed, the back window regulator assembly may fall and become deformed.
  
  Fig 10: Removing Back Window Regulator Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Power vertical type: REMOVE BACK WINDOW MOULDING
1. Remove the 8 bolts and the bracket LH and RH.
  
  Fig 11: Removing Brackets
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Remove the 2 clips.
3. Using a drill of less than 4 mm (0.16 in.), drill out the 14 rivet heads and remove the moulding.
  NOTE:
  - Be sure to gently place the drill perpendicular to the rivet, otherwise the rivet hole and the drill itself will be damaged.
  - Be careful as the cut rivet will be very hot
  - Cover the panel with a shop rag to prevent metal debris form entering inside the panel.
  Fig 12: Drilling Out Moulding Rivets
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Fix type, Slide type, Power slide type: REMOVE BACK WINDOW GLASS
1. Remove the 4 nuts.
2. Using a screwdriver, remove the weatherstrip from the body.
  HINT:
  
  Tape the screwdriver tip before use.
  
  NOTE: Be careful not to damage the body paint.
  
  Fig 13: Removing Weatherstrip From Body
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. From the interior, insert piano wore between the vehicle body and glass.
4. Tie objects tat can serve as handle (for example, wooden blocks) to all wire ends.
  HINT:
  
  Apply protective tape to the outer surface to prevent the surface from being scratched.
  
  NOTE: When separating the glass, take care not to damage the body paint and exterior.
  
  Fig 14: Inserting Piano Wire Between Vehicle Body & Glass
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Cut off the adhesive by pulling the piano wire around it.
  HINT:
  
  Cut off the adhesive on the areas as shown in the illustration but leave the adhesive where the stud bolts exist.
  
  Fig 15: Cutting Adhesive
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
6. Pass piano wire through as shown in the illustration, and cut off the adhesive on the part adhered to the stud bolts.
7. Remove the glass.
  NOTE: Leave as much of the adhesive on the body as possible when removing the glass.
  
  Fig 16: Passing Piano Wire Through
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002