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Front Door: Reassembly

  1. INSTALL OUTSIDE HANDLE WITH DOOR LOCK CYLINDER 
    1. Install the door lock cylinder to the outside handle.
    2. Install the outside handle with door lock cylinder with the 2 bolts.

      Torque: 5.5 N.m (56 kgf.cm, 49 in.lbf) 

  2. INSTALL DOOR LOCK 

    HINT:

    Apply MP grease to the sliding and rotating parts of the door lock.

    Fig 1: Installing Outside Handle with Door Lock Cylinder
    G02932104Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Using a torx socket wrench, install the door lock with the 3 torx screws.

      Torx socket wrench: 

      T30 (Part No. 09042-00010 or locally manufactured tool) 

      Torque: 5.0 N.m (51 kgf.cm, 44 in.lbf) 

      HINT:

      Apply adhesive to the 3 screws.

      Adhesive: Part No. 08833-00070, THREE BOND 1324 or equivalent 

    2. w/ Power door lock:

      Connect the connector and install the bolt.

      Torque: 5.5 N.m (56 kgf.cm, 49 in.lbf) 

    3. Connect the 2 links to the outside handle and door lock cylinder.
      Fig 2: Installing Door Lock with 3 Torx Screws
      G02932105Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL WINDOW REGULATOR 

    HINT:

    Apply MP grease to the sliding and rotating parts of the window regulator.

    1. Install the window regulator through the service hole.
      Fig 3: Apply MP Grease To Sliding And Rotating Parts Of Window Regulator
      G02932106Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. w/ Power window:

      Install the window regulator with the 5 bolts and nut.

      Torque: 

      8.0 N.m (82 kgf.cm, 71 in.lbf) for bolt 

      5.0 N.m (51 kgf.cm, 44 in.lbf) for nut 

      HINT:

      When installing the window regulator, tighten the bolts and nut in the order shown in the illustration.

    3. w/o Power window:

      Install the window regulator with the 4 bolts and nut.

      Torque: 

      5.0 N.m (82 kgf.cm, 71 in.lbf) for bolt 

      5.0 N.m (51 kgf.cm, 44 in.lbf) for nut 

      HINT:

      When installing the window regulator, tighten the bolts and nut in the order shown in the illustration.

    4. w/ Power window:

      Connect the connector.

      Fig 4: Installing Window Regulator with 4 Bolts And Nut
      G02932107Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL REAR LOWER FRAME 

    Install the rear lower frame with the bolt and nut.

    Fig 5: Installing Rear Lower Frame with Bolt And Nut
    G02932108Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL FRONT LOWER FRAME 

    Install the front lower frame with the 2 bolts and nut.

  6. INSTALL DOOR GLASS RUN 
    Fig 6: Installing Front Lower Frame with 2 Bolt And Nut
    G02932109Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSTALL DOOR GLASS 

    Install the door glass with the 2 bolts.

    Torque: 5.0 N.m (51 kgf.cm, 44 in.lbf) 

    NOTE: Do not damage the door glass.
  8. INSTALL DOOR BELT MOULDING 
  9. INSTALL OUTSIDE REAR VIEW MIRROR 
    1. Install the outside rear view mirror with the 3 screws.

      Torque: 8.0 N.m (82 kgf.cm, 71 in.lbf) 

    2. w/ Remote control: Connect the connector.
  10. INSTALL SPEAKER 
    1. Install the speaker with the 3 screws.
    2. Connect the connector.
      Fig 7: Installing Door Glass with 2 Bolts
      G02932110Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. INSTALL SERVICE HOLE COVER 
    1. Install the service hole cover.

      HINT:

      • When installing the service hole cover, pull out the cables and connectors through the service hole cover.
      • There should be no wrinkles or folds after attaching the service hole cover.
      • After attaching the service hole cover, confirm the sealing condition.
    2. Connect the clamps and connector.
      Fig 8: Applying Cotton Tape To Panel
      G02932111Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. INSTALL INSIDE HANDLE 
    1. Connect the 2 cables to the inside handle.
    2. Slide the inside handle forward to install it.
    3. Install the screw.
  13. INSTALL DOOR ASSIST GRIP 

    Install the door assist grip to the door trim with the 2 screws.

  14. INSTALL LOWER WEATHERSTRIP 
  15. INSTALL INNER WEATHERSTRIP 
    Fig 9: Connecting Cables To Inside Handle
    G02932112Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. INSTALL DOOR TRIM 

    Install the door trim with the 2 screws and 2 caps.

    Fig 10: Installing Door Trim with Screws And Caps
    G02932113Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. w/ Tweeter speaker: INSTALL TWEETER SPEAKER 
    1. Install the tweeter speaker with the 3 screws, then connect the connector.
    2. Install the tweeter speaker cover.
  18. w/Courtesy light: INSTALL COURTESY LIGHT 
    1. Connect the connector.
    2. Install the courtesy light.
  19. w/o Courtesy light: INSTALL COURTESY LIGHT COVER 
  20. w/ Power window: INSTALL POWER WINDOW SWITCH 
    1. Connect the connectors.
    2. Install the power window switch.
  21. INSTALL INSIDE HANDLE BEZEL 

    Install the inside handle bezel with the screw.

    Fig 11: Installing Power Window Switch
    G02932114Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  22. w/o Power window: INSTALL REGULATOR HANDLE 

    Install the regulator handle with the snap ring.

    HINT:

    With the door window fully closed, install the plate and the regulator handle with the snap ring as shown in the illustration.

    Fig 12: Installing Regulator Handle with Ring
    G02932115Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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