Body & Frame: Windows: Windshield: Removal

HINT:

While supporting the hood by hand, remove the hood support from the hood.

1. REMOVE INNER REAR VIEW MIRROR 

   Remove the inner rear view mirror as shown in the illustration.

   Fig 1: Removing Inner Rear View Mirror

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. REMOVE ASSIST GRIPS 
   1. Using a screwdriver, remove the caps.

      HINT:

      Tape the screwdriver tip before use.

   2. Driver side:

      Using a torx driver, remove the 2 torx screws and assist grip.

      Torx driver: T30 (Part No.09041 - 00030 or locally manufactured tool) 

   3. Standerd cab, Access cab, Passenger side:

      Using a torx driver, remove the 4 torx screws and 2 assist grips.

      Torx driver: T30 (Part No.09041 - 00030 or locally manufactured tool) 

      Fig 2: Removing Assist Grip

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   4. Double cab cab, Passenger side:

      Using a torx driver, remove the 2 torx screws and assist grips.

      Torx driver: T30 (Part No.09041 - 00030 or locally manufactured tool) 

3. REMOVE FRONT PILLAR GARNISH 
   1. Using a screwdriver, remove the front pillar garnish.

      HINT:

      Tape the screwdriver tip before use.

   2. Employ the same manner described above to the other side.
4. REMOVE SUN VISORS 
   1. Remove the 4 screws and 2 sun visors.
   2. w/ Light:Disconnect the connector.
5. REMOVE SUB-VISORS 

   Remove the 4 screws and 2 sub-visors.

   Fig 3: Removing Front Pillar Garnish

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
6. REMOVE FRONT PERSONAL LIGHT 
   1. Using a screwdriver, remove the left side lens.

      HINT:

      Tape the screwdriver tip before use.

      Fig 4: Removing Left Side Lens

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   2. Remove the 2 screws.
   3. Using a screwdriver, rotate the clip by 90° and remove it.

      HINT:

      Tape the screwdriver tip before use.

   4. Remove the front personal light, then disconnect the connector.
      Fig 5: Removing Front Personal Light

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
7. w/ Sliding roof:REMOVE ROOF CONSOLE BOX 
   1. Remove the 2 screws.
   2. Using a screwdriver, remove the roof console box.

      HINT: Tape the screwdriver tip before use.

   3. Disconnect the connectors.
      Fig 6: Removing Roof Console Box (W/Sliding Roof)

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
8. w/o Sliding roof:REMOVE ROOF CONSOLE BOX 
   1. Remove the 4 screws.
   2. Using a screwdriver, remove the roof console box.

      HINT: Tape the screwdriver tip before use.

   3. Disconnect the connectors.
   Fig 7: Removing Roof Console Box (W/O Sliding Roof)

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
9. REMOVE SUN VISOR HOLDERS 

   Remove the 2 screws and 2 sun visor holders.

10. REMOVE FRONT PART OF ROOF HEADLINING 
11. REMOVE WIPER ARMS 
    1. Using a screwdriver, remove the 2 caps.

       HINT: Tape the screwdriver tip before use.

    2. Remove the 2 nuts and wiper arms.
12. REMOVE COWL TOP VENTILATOR LOUVER 
    1. Remove the hood to cowl top seal.
    2. Using a clip remover, remove the 6 clips.
    3. Remove the 8 screws and cowl top ventilator louver.
    Fig 8: Removing Cowl Top Ventilator Louver

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
13. REMOVE FRONT PART OF ROOF SIDE RAIL WEATHERSTRIP LH AND RH 

    Using SST, pull off the roof side rail weatherstrip from front end.

    SST 09806-30010

14. REMOVE WINDSHIELD OUTSIDE MOULDING 
    1. Remove the 4 screws and windshield outside moulding.
    2. Employ the same manner described above to the other side.
       Fig 9: Removing Windshield Outside Moulding

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
15. w/ Standed cab, Access cab:REMOVE WINDSHIELD OUTSIDE UPPER MOULDING 
    1. Using a knife, cut off the moulding as shown in the illustration.
       NOTE: Do not damage the body with the knife.
    2. Remove the remaining moulding.
       Fig 10: Removing Windshield Outside Upper Moulding (W/Standed Cab, Access Cab)

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
16. w/Double cab:REMOVE WINDSHIELD OUTSIDE UPPER MOULDING 

    Using a knife, cut off the moulding as shown in the illustration.

    NOTE: Do not damage the body with the knife.
    Fig 11: Removing Windshield Outside Upper Moulding (Double Cab)

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
17. REMOVE WINDSHIELD GLASS 
    1. Push piano wire through between the body and glass from the interior.
    2. Tie both wire ends to wooden blocks or similar objects.

       HINT: Apply protective tape to the outer surface to keep the surface from being scratched.

       Fig 12: Pushing Piano Wire Between The Body And Glass

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
       NOTE: When separating the glass, take care not to damage the paint and exterior ornaments. To prevent scratching the safety pad when removing the windshield, place a plastic sheet between the piano wire and safety pad.
    3. Cut the adhesive by pulling the piano wire around it.
    4. Remove the glass.
       NOTE: Leave as much of the adhesive on the body as possible when cutting off the glass.
       Fig 13: Cutting Adhesive By Pulling Piano Wire Around It

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002