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Fuel Pump: Disassembly

  1. REMOVE NO. 2 FUEL SUCTION SUPPORT 
    1. Using a small screwdriver, remove the No. 2 fuel suction support.
    2. Remove the rubber cushion.
    Fig 1: Removing No. 2 Fuel Suction Support
    G02600738Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. REMOVE NO. 1 FUEL SUCTION SUPPORT 
    1. Disconnect the fuel sender gauge connector and earth plate.
    2. While pressing the lock of the fuel pump filter, slide the fuel sender gauge and remove it.
      Fig 2: Removing Fuel Sender Gauge
      G02600739Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using a small screwdriver, remove the No. 1 fuel suction support.
      NOTE: Do not damage the fuel suction support and fuel suction plate.
      Fig 3: Removing No. 1 Fuel Suction Support
      G02600740Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Disconnect the fuel pump harness from the No. 1 fuel suction support and fuel pump.
  3. REMOVE VAPOR PRESSURE SENSOR 

    Pull off the joint clip and remove the vapor pressure sensor from No. 1 fuel suction support.

  4. REMOVE FUEL PUMP 

    Remove the pump from the fuel filter.

    Fig 4: Removing Fuel Pump
    G02600741Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE FUEL PRESSURE REGULATOR 

    Pull out the fuel pressure regulator and O-ring from the fuel filter.

  6. REMOVE FUEL SUCTION FILTER 
    1. Using a small screwdriver, pry out the clip.
    2. Pull out the suction filter.
    Fig 5: Removing Fuel Suction Filter
    G02600742Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002