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Charging System: Generator: Installation

  1. INSTALL GENERATOR 
    1. Install the generator with the bolt and the 2 nuts.

      Torque: 

      Bolt: 39 N.m (400 kgf.cm, 29 ft.lbf) 

      Nut 10 mm: 39 N.m (400 kgf.cm, 29 ft.lbf) 

      Nut 8 mm: 15.5 N.m (158 kgf.cm, 11 ft.lbf) 

    2. Connect the generator connector.
    3. Connect the generator wire with the nut.

      Torque: 9.8 N.m (100 kgf.cm, 87 in.lbf) 

    4. Install the terminal cap.
    5. Install the wire clamp to the cord clip on the generator.
  2. INSTALL PS VANE PUMP (See  INSTALLATION  ) 
    Fig 1: Installing Drive Belt
    G02650865Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL DRIVE BELT 

    Install the belt by turning the belt tensioner counterclockwise.

    HINT:

    The pulley bolt for the belt tensioner has a left - hand thread.

  4. CONNECT INTAKE AIR CONNECTOR TO THROTTLE BODY 
  5. PERFORM ON-VEHICLE INSPECTION (See  CHARGING SYSTEM   ) 
  6. INSTALL THROTTLE BODY COVER 
  7. INSTALL ENGINE UNDER COVER 
  8. CONNECT CABLE TO NEGATIVE (-) BATTERY TERMINAL 
  9. PERFORM  INITIALIZATION 

    Some system need initialization when disconnecting the cable from the battery terminal.