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Fuel Pump: Installation

  1. INSTALL FUEL SUCTION TUBE ASSEMBLY WITH PUMP AND GAUGE 
    1. Install a new gasket to the fuel suction tube.
    2. Install the fuel suction tube.
      NOTE:
      • Do not damage the fuel pump filter.
      • Be careful that the arm of the sender gauge should not bend.
        Fig 1: Installing Fuel Suction Tube
        G04377021Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL FUEL TANK VENT TUBE SET PLATE 
    1. Align the mark of the set plate with the fuel suction tube.
    2. Install the set plate with the 8 bolts.

      Torque: 5.9 N m (60 kgf cm, 52 in. lbf) 

      Fig 2: Aligning Mark Of Set Plate With Fuel Suction Tube
      G04377022Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. CONNECT FUEL PUMP TUBE SUB-ASSEMBLY 
    1. Install the fuel pump tube with the tube joint clip.
      NOTE:
      • Check that there is no scratches or foreign objects on the connecting part.
      • Check that the fuel tube joint is inserted securely.
      • Check that the tube joint clip is on the collar of the fuel tube joint.
      • After installing the tube joint clip, check that the fuel tube joint is pulled off.
  4. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
  5. CHECK FOR FUEL LEAKS (See  ON-VEHICLE INSPECTION  ) 
  6. INSTALL REAR FLOOR SERVICE HOLE COVER 
  7. INSTALL REAR SEAT CUSHION ASSEMBLY 
  8. PERFORM SYSTEM INITIALIZE 
    1. Some systems need initialization when disconnecting the battery terminal.
      Fig 3: Installing Fuel Pump Tube With Tube Joint Clip
      G04377023Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002