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Differential Case: Disassembly

  1. REMOVE DIFFERENTIAL CASE LH TAPERED ROLLER BEARING 
    1. Set the differential case in a vise.
    2. Using SST, remove the bearing RH from the differential case.

      SST 09950-40011 (09951-04010, 09952-04010, 09953-04020, 09954-04010, 09955-04061, 09958-04010) 

      Fig 1: Removing Bearing RH From Differential Case
      G04474276Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE: Apply oil or equivalent to the ends and screw portions of SST.
  2. REMOVE DIFFERENTIAL CASE RH TAPERED ROLLER BEARING 
    1. Set the differential case in a vise.
    2. Using SST, remove the bearing LH from the differential case.

      SST 09950-40011 (09951-04010, 09952-04010, 09953-04020, 09954-04010, 09955-04061, 09958-04010) 

      Fig 2: Removing Bearing LH From Differential Case
      G04474277Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE DIFFERENTIAL CASE 
    1. Set the differential case in a vise.
    2. Tap out the straight pin from the differential case with a 5 mm pin punch.
      Fig 3: Tapping Out Straight Pin From Differential Case
      G04474278Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the following parts from the differential case.
      DIFFERENTIAL CASE PARTS SEQUENCE DESCRIPTION

      Number Part Number of Parts
      1 Pinion shaft 1
      2 Pinion 2
      3 Pinion thrust washer 2
      4 Side gear 2
      5 Side gear thrust washer 2
      Fig 4: Identifying Differential Case Components
      G04474279Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002