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Fuel Pump: Disassembly

  1. REMOVE FUEL SENDER GAUGE ASSEMBLY 
    1. Disconnect the connector of the fuel sender gauge.
      Fig 1: Locating Fuel Sender Gauge Connector
      G04829079Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Release the lock and slide the fuel sender gauge to remove it.
      Fig 2: Locating Fuel Sender Gauge
      G04829080Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. REMOVE FUEL PUMP 
    1. Disconnect the connector of the fuel pump harness.
      Fig 3: Locating Connector Of Fuel Pump Harness
      G04829081Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disconnect the fuel pump filter hose.
      Fig 4: Locating Fuel Pump Filter Hose
      G04829082Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using a screwdriver with its tip wrapped in protective tape, disengage the 2 claws, and remove the fuel filter and fuel pump.
      Fig 5: Identifying Fuel Filter & Fuel Pump Claws
      G04829083Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Disengage the 2 claws and remove the fuel suction support.
      Fig 6: Identifying Fuel Suction Support Claws
      G04829084Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Using a screwdriver with its tip wrapped in protective tape, disengage the 5 claws, and remove the fuel pump filter and fuel pump from the fuel filter.
      NOTE:
      • Do not damage the fuel pump filter.
      • Do not remove the suction filter.
      • Do not use either the fuel pump or the suction filter if the suction filter is removed from the fuel pump.
      Fig 7: Locating Fuel Pump Filter Claws
      G04829085Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Disconnect the fuel pump harness.
      Fig 8: Locating Fuel Pump Harness
      G04829086Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Remove the O-ring.
      Fig 9: Locating O-Ring
      G04829087Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002