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Knock Sensor: Installation

  1. INSTALL KNOCK SENSOR 
    1. Install the 2 knock sensors with the 2 nuts, as shown in the illustration.

      Torque: 20 N*m (199 kgf*cm, 14 ft.*lbf) 

    2. Connect the 2 knock sensor connectors.
      Fig 1: Installing Knock Sensors
      G05128736Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL WATER OUTLET 
    1. Install 2 new gaskets to the 2 cylinder heads.
    2. Install the water outlet together with the water bypass hose No. 1 and unlock the hose clamp.
    3. Tighten the 2 bolts, 2 nuts and 2 washers.

      Torque: 15 N*m (153 kgf*cm, 11 ft.*lbf) 

    4. Install the clamp.
    5. Connect the ECT sensor connector.
    6. Connect the radiator hose inlet.
  3. INSTALL INTAKE MANIFOLD 
    1. Tighten the intake manifolds's 9 bolts and 2 nuts uniformly in the numerical order shown in the illustration.

      Torque: 15 N*m (153 kgf*cm, 11 ft.*lbf) 

      NOTE: Fully tightening one of these bolts or nuts without partially tightening the other bolts or nuts in the group may damage the intake manifold, bolts and nuts.
    2. Retighten the water outlet mounting bolts and nuts.

      Torque: 15 N*m (153 kgf*cm, 11 ft.*lbf) 

    3. Install the ground cable with the nut.

      Torque: 8.4 N*m (86 kgf*cm, 74 in.*lbf) 

    4. Connect the heater inlet water hose.
      Fig 2: Identifying Tightening Sequence Of Intake Manifolds Bolts And Nuts
      G05128737Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Connect the fuel pipe No. 1.
      1. Push the quick connector into the pipe until a "click" sound is heard.
        NOTE:
        • Check if there is any damage or contamination on the connected part.
        • After connecting, confirm that the connector and pipe are securely connected by trying to pull them apart.
      2. Install the fuel pipe clamp.
        Fig 3: Connecting Fuel Pipe No. 1
        G05128738Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL INTAKE AIR SURGE TANK 
  5. INSTALL EMISSION CONTROL VALVE SET 
  6. INSTALL AIR CLEANER CAP SUB-ASSEMBLY 
  7. CHECK CONNECTION OF VACUUM HOSE 
  8. ADD ENGINE COOLANT 
  9. CHECK FOR ENGINE COOLANT LEAKS (See  COOLANT  ) 
  10. CHECK FOR FUEL LEAKS (See  REMOVAL  ) 
  11. INSTALL V-BANK COVER SUB-ASSEMBLY (See  INSTALLATION   ) 
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