Charging System: Generator: Disassembly

SST 09820-63010 (09820-06010, 09820-06020) 

HINT 

1. Hold SST 1-A with a torque wrench, and tighten SST 1-B clockwise with the specified torque.

   Torque: 39 N*m (400 kgf*cm, 29 ft.*lbf) 

   NOTE: Check that SST is secured to the rotor shaft.
   Fig 1: Holding SST 1-A With Torque Wrench

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2. Mount SST 2 in a vise.
3. Insert SST 1-A and B into SST 2, and attach the pulley nut to SST 2.
   Fig 2: Attaching Generator Pulley Nut To SST 2

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4. To loosen the pulley nut, turn SST 1-A in the direction shown in Fig 3.
   NOTE: To prevent damage to the rotor shaft, do not loosen the pulley nut more than one-half turn.
   Fig 3: Loosening Pulley Nut

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5. Remove the generator from SST 2.
6. Turn SST 1-B, and remove SST 1-A and B.
7. Remove the pulley nut and pulley.
   Fig 4: Identifying Pulley & Nut

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1. Place the generator on the pulley.
2. Remove the 3 nuts and the rear end cover
   Fig 5: Identifying Generator Rear End Cover Nuts

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1. Remove the 2 screws and the brush holder.
   Fig 7: Identifying Generator Brush Holder Assembly Screws

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1. Remove the 4 bolts.
   Fig 8: Identifying Generator Coil Assembly Bolts

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2. Using SST, remove the coil.

   SST 09950-40011 (09951-04020, 09952-04010, 09953-04020, 09954-04010, 09955-04071, 09957-04010, 09958-04011) 

   Fig 9: Removing Coil Using Special Tools

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1. Remove the washer and rotor.
   Fig 10: Identifying Washer & Rotor

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1. Remove the 4 screws and the retainer plate.
   Fig 11: Identifying Retainer Plate Screws

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2. Using SST, tap out the bearing.

   SST 09950-60010 (09951 -00250), 09950-70010 (09951-07100) 

   Fig 12: Tapping Out Bearing Using SST

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