Charging System: Generator: Reassembly

1. Using SST and a press, press in a new bearing.

   SST 09950-60010 (09951-00470), 09950-70010 (09951-07100) 

2. Install the retainer plate with the 4 screws.

   Torque: 2.6 N*m (27 kgf*cm, 23 in.*lbf) 

1. Place the drive end frame on the rotor.
   Fig 1: Installing Generator Drive End Frame Bearing

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2. Install the rotor and washer.

1. Using SST and a press, press in the coil carefully.

   SST 09285-76010 

2. Install the 4 bolts.

   Torque: 5.8 N*m (59 kgf*cm, 51 in.*lbf) 

   Fig 2: Identifying Generator Coil Assembly

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1. Install the 2 screws.

   Torque: 1.8 N*m (18 kgf*cm, 16 in.*lbf) 

   Fig 3: Identifying Generator Brush Holder Assembly Screws

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1. Install the rear end cover with the 3 nuts.

   Torque: 4.6 N*m (47 kgf*cm, 41 in.*lbf) 

SST 09820-63010(09820-06010,09820-06020) 

HINT 

1. Install the pulley onto the rotor shaft by tightening the pulley nut by hand.
2. Hold SST 1-A with a torque wrench, and tighten SST 1-B clockwise with the specified torque.

   Torque: 39 N*m (400 kgf*cm, 29 ft.*lbf) 

   NOTE: Check that SST is secured to the rotor shaft.
   Fig 4: Identifying SST 1-A With Torque Wrench

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3. Mount SST 2 in a vice.
4. Insert SST 1 -A and B into SST 2, and attach the pulley nut to SST 2.
   Fig 5: Attaching Generator Pulley Nut To SST 2

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5. Tighten the pulley nut by turning SST 1-A in the direction shown in Fig 6.

   Torque: 111 N*m (1,132 kgf*cm, 82 ft.*lbf) 

   Fig 6: Identifying Pulley Nut

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
6. Remove the generator from SST 2.
7. Turn SST 1-B, and remove SST 1-A and B.
8. Turn the pulley, and check that the pulley moves smoothly.
   Fig 7: Identifying Generator Pulley Operation

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002