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Starting System: Starter: Disassembly

  1. REMOVE STARTER YOKE ASSEMBLY 
    1. Remove the nut, then disconnect the lead wire from terminal C.
    2. Remove the 2 through bolts.
    3. Pull the starter yoke and the armature out together.
    4. Remove the O-ring from the starter yoke.
      Fig 1: Identifying Starter Yoke Assembly Bolts
      G04963019Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. REMOVE MAGNET STARTER SWITCH ASSEMBLY 
    1. Remove the 2 screws, then remove the magnet starter switch.
      Fig 2: Identifying Magnet Starter Switch Screws
      G04963020Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove these parts from the starter drive housing.
      MAGNET STARTER SWITCH PARTS DESCRIPTION CHART

      (1) Starter magnet switch return spring
      (2) Starter idle gear pinion
      (3) Starter idle gear clutch roller
      (4) Starter idle gear retainer
      (5) Starter clutch
      Fig 3: Identifying Starter Magnet Switch Parts
      G05238818Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using a magnetic finger, remove the steel ball from the clutch shaft hole.
      Fig 4: Removing Steel Ball From Clutch Shaft Hole
      G04963022Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE STARTER BRUSH HOLDER ASSEMBLY 
    1. Remove the 2 screws, then remove the end frame from the starter yoke.
    2. Remove the O-ring from the starter yoke.
      Fig 5: Identifying End Frame Screws
      G04963023Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using a screwdriver, hold the spring back and disconnect the 4 brushes from the brush holder.
      Fig 6: Identifying Brushes
      G04963024Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the brush holder from the armature.
  4. REMOVE STARTER ARMATURE ASSEMBLY 
    1. Remove the starter armature from the starter yoke.
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