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Home >> Toyota >> 2007 >> Prius Base >> Repair and Diagnosis >> Suspension >> Wheel Alignment >> Suspension System >> Front Shock Absorber With Coil Spring >> Reassembly

Front Shock Absorber With Coil Spring: Reassembly

  1. INSTALL FRONT SHOCK ABSORBER ASSEMBLY LH 
  2. INSTALL FRONT COIL SPRING INSULATOR LOWER LH 
    1. Install the front coil spring insulator lower to the front shock absorber so that both recessed parts are aligned.
    Fig 1: Installing Coil Spring Insulator
    G04474404Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL FRONT SPRING BUMPER LH 
  4. INSTALL FRONT COIL SPRING LH 
    1. Using SST, compress the coil spring.

      SST 09727-30021 (09727-00010, 09727-00021, 09727-00031) 

      NOTE: Do not use an impact wrench. It will damage SST.

      HINT:

      The coil spring can also be installed/removed using the hydraulic spring compressor.

      Fig 2: Compressing Coil Spring
      G04474405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Fit the lower end of the front coil spring LH into the recessed part of the spring lower seat.

      HINT:

      Install the spring with the smaller diameter on top.

  5. INSTALL FRONT COIL SPRING INSULATOR UPPER LH 
    1. Install the front coil spring insulator upper to the front shock absorber with the protruding part facing the outside of the vehicle.
      Fig 3: Installing Front Coil Spring Insulator Upper
      G04474406Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL FRONT COIL SPRING SEAT UPPER LH 
    1. Install the front coil spring seat upper with the recess facing the outside of the vehicle.
      NOTE:
      • Fit the protruding part of the front coil spring insulator upper LH to the recess of the front coil spring seat upper LH.
      • Ensure that the width across the flat parts of the piston rod and the front coil spring seat upper LH are fitted.
        Fig 4: Installing Front Coil Spring Seat Upper
        G04474407Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSTALL FRONT SUSPENSION SUPPORT LH DUST SEAL 
  8. INSTALL FRONT SUSPENSION SUPPORT SUB-ASSEMBLY LH 
  9. INSTALL FRONT SUPPORT TO FRONT SHOCK ABSORBER LH NUT 
    1. Secure the front coil spring seat upper with SST and tighten it with a new nut.

      Torque: 47 N*m (479 kgf*cm, 35 ft.*lbf) 

    2. Release SST while aligning the protruding part of the front coil spring insulator upper, the recess of the spring front coil spring seat upper and the shock absorber lower bracket, and then remove SST from the coil spring.
      Fig 5: Installing Shock Absorber
      G04474408Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      SST 09729-22031 

      NOTE: Do not use an impact wrench when removing SST.
    3. Apply No. 2 MP grease to the parts indicated in Fig 6 and install the front suspension support dust cover.
      Fig 6: Applying Grease
      G04474409Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002