Automatic Transaxle Assembly: Installation

INSTALL TORQUE CONVERTER CLUTCH ASSEMBLY
1. Install the torque converter clutch to the automatic transaxle.
2. Using vernier calipers, measure the dimension "A" between the transaxle fitting part of the engine and the converter fitting part of the drive plate (procedure "I").
  
  Fig 1: Identifying Dimension Between Transaxle Fitting Part Of Engine And Converter Fitting Part Of Drive Plate
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Using vernier calipers and a straight edge, measure the dimension "B" shown in the illustration and check that "B" is greater than "A" measured in procedure "I".
  Standard:
  
  A + 1 mm (0.04 in.) or more
  
  NOTE: Remember to minus the thickness of the straight edge.
  
  Fig 2: Identifying Dimension B
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL AUTOMATIC TRANSAXLE ASSEMBLY
1. Install the automatic transaxle and 6 bolts to the engine.
  Torque:
  
  Bolt A
  
  64 N*m (650 kgf*cm, 47 ft.*lbf)
  
  Bolt B
  
  46 N*m (470 kgf*cm, 34 ft.*lbf)
  
  Bolt C
  
  23 N*m (235 kgf*cm, 17 ft.*lbf)
  
  Fig 3: Identifying Automatic Transaxle Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the 6 torque converter mounting bolts.
  Torque: 28 N*m (285 kgf*cm, 20 ft.*lbf)
  
  HINT:
  
  First install the black colored bolt and then the remaining 5 bolts.
  
  Fig 4: Identifying Torque Converter Mounting Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FLYWHEEL HOUSING UNDER COVER
INSTALL ENGINE MOUNTING MEMBER SUB-ASSEMBLY CENTER
1. Install the dynamic damper, member sub-assembly center with engine mounting insulator front and 4 bolts.
  Torque: Bolt A
  
  52 N*m (530 kgf*cm, 38 ft.*lbf)
  
  Bolt B
  
  60 N*m (612 kgf*cm, 44 ft.*lbf)
  
  Fig 5: Identifying Engine Mounting Member Sub-Assembly Center Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL ENGINE MOUNTING BRACKET REAR
1. Install the engine mounting bracket rear to the automatic transaxle with the 3 bolts.
  Torque: 64 N*m (652 kgf*cm, 47 ft.*lbf)
  
  Fig 6: Identifying Engine Mounting Bracket Rear Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL ENGINE MOUNTING BRACKET FRONT
1. Install the engine mounting bracket front to the automatic transaxle with the 2 bolts.
  Torque: 64 N*m (652 kgf*cm, 47 ft.*lbf)
  
  Fig 7: Identifying Engine Mounting Bracket Front Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL ENGINE MOUNTING INSULATOR REAR
1. Install the engine mounting insulator rear and bolt to the engine mounting bracket rear.
  Torque: 65 N*m (662 kgf*cm, 48 ft.*lbf)
  
  Fig 8: Identifying Engine Mounting Bracket Rear Bolt
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Tighten the 3 nuts and bolt.
  Torque: 52 N*m (530 kgf*cm, 38 ft.*lbf)
  
  Fig 9: Identifying Engine Mounting Insulator Rear Nuts And Bolt
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL ENGINE MOUNTING BRACKET LH
1. Install the engine mounting bracket LH to the automatic transaxle with the 3 bolts.
  Torque: 52 N*m (530 kgf*cm, 38 ft.*lbf)
  
  Fig 10: Identifying Engine Mounting Bracket LH Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL ENGINE MOUNTING INSULATOR LH
1. Install the engine mounting insulator LH with the 5 bolts and nut.
  Torque:
  
  Bolt
  
  52 N*m (530 kgf*cm, 38 ft.*lbf)
  
  Nut
  
  80 N*m (815 kgf*cm, 59 ft.*lbf)
  
  Fig 11: Identifying Engine Mounting Insulator LH Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL ENGINE MOUNTING INSULATOR FRONT
1. Install to the engine mounting bracket front with the bolt and nut.
  Torque: 52 N*m (530 kgf*cm, 38 ft.*lbf)
  
  Fig 12: Identifying Engine Mounting Bracket Front Bolt And Nut
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL STARTER ASSEMBLY
1. Install the starter with the 2 bolts.
  Torque: 39 N*m (400 kgf*cm, 29 ft.*lbf)
  
  Fig 13: Identifying Starter Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Connect the starter connector.
3. Install the starter wire and nut.
  Torque: 9.8 N*m (100 kgf*cm, 7 ft.*lbf)
4. Close the terminal cover.
INSTALL AUTOMATIC TRANSMISSION CASE PROTECTOR
1. Install the case protector with the 2 bolts.
  Torque: 18 N*m (182 kgf*cm, 14 ft.*lbf)
INSTALL FRONT DRIVE SHAFT ASSEMBLY LH
HINT:

See INSTALLATION
INSTALL FRONT DRIVE SHAFT ASSEMBLY RH
HINT:

See INSTALLATION
INSTALL EXHAUST PIPE ASSEMBLY FRONT
HINT:

See INSTALLATION
INSTALL ENGINE UNDER COVER LH
INSTALL ENGINE UNDER COVER RH
INSTALL FRONT WHEELS
Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf)
INSTALL OXYGEN SENSOR CONNECTOR
1. Connect the oxygen sensor connector.
2. Install the floor carpet and foot rest.
INSTALL TRANSMISSION OIL FILLER TUBE SUB-ASSEMBLY
1. Temporarily install the oil cooler outlet tube No. 1.
2. Temporarily install the oil cooler inlet tube No. 1.
3. Coat a new O-ring with ATF, and install them to the oil filler tube.
4. Install the oil filler tube to the automatic transaxle.
5. Install the oil cooler tube clamp with the 2 bolts.
  Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf)
6. Install the ATF lever gauge.
INSTALL OIL COOLER OUTLET TUBE NO.1
1. Tighten the oil cooler outlet tube No. 1.
  Torque: 35 N*m (350 kgf*cm, 25 ft.*lbf)
  
  Fig 14: Identifying Oil Cooler Tube Clamp Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL OIL COOLER INLET TUBE NO.1
1. Tighten the oil cooler inlet tube No. 1.
  Torque: 35 N*m (350 kgf*cm, 25 ft.*lbf)
  
  Fig 15: Identifying Oil Cooler Inlet And Outlet Tube
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT CONNECTOR
1. Connect the transmission wire connector.
2. Connect the park / neutral position switch connector.
3. w/o ABS:
  Connect the speedometer sensor connector.
INSTALL WIRE HARNESS
1. Install the wire harness clamp bracket with the bolt.
  Torque: 13 N*m (130 kgf*cm, 9 ft.*lbf)
  
  Fig 16: Identifying Wire Harness Clamp Bracket Bolt
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the wire harness clamp bracket and 2 wire harnesses with the 3 bolts.
  Torque:
  
  Bolt A
  
  26 N*m (260 kgf*cm, 19 ft.*lbf)
  
  Bolt B
  
  10 N*m (102 kgf*cm, 7 ft.*lbf)
  
  Bolt C
  
  13 N*m (132 kgf*cm, 10 ft.*lbf)
  
  Fig 17: Identifying Wire Harnesses Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL TRANSMISSION CONTROL CABLE BRACKET NO.1
1. Install the control cable bracket with the 2 bolts.
  Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf)
INSTALL TRANSMISSION CONTROL CABLE SUPPORT
1. Install the control cable support with the bolt.
  Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf)
  
  Fig 18: Identifying Transmission Control Cable Support Bolt
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Connect the control cable and wire harness to the control cable support.
INSTALL TRANSMISSION CONTROL CABLE SUB-ASSEMBLY
1. Temporarily install the control cable to the control shaft lever with the nut.
2. Install the control cable and clip to the bracket.
INSTALL BATTERY CARRIER
1. Install the battery carrier with the 4 bolts.
  Torque: 13 N*m (132 kgf*cm, 10 ft.*lbf)
  
  Fig 20: Identifying Battery Carrier Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL BATTERY
INSTALL AIR CLEANER ASSEMBLY WITH HOSE
Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf)
INSTALL CYLINDER HEAD COVER NO.2
Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf)
INSTALL HOOD SUB-ASSEMBLY
Torque: 13 N*m (132 kgf*cm, 10 ft.*lbf)
INSPECT HOOD SUB-ASSEMBLY
ADJUST HOOD SUB-ASSEMBLY
ADD AUTOMATIC TRANSAXLE FLUID
Fluid type:

T-IV

Capacity:

3.0 liters (3.2 US qts, 2.6 lmp.qts)
INSPECT AUTOMATIC TRANSAXLE FLUID
HINT:

See ON-VEHICLE INSPECTION
ADJUST SHIFT LEVER POSITION (See ADJUSTMENT )
INSPECT SHIFT LEVER POSITION (See ADJUSTMENT )
INSPECT FRONT WHEEL ALIGNMENT
HINT:

See ADJUSTMENT
CHECK ABS SPEED SENSOR SIGNAL (w/ ABS)
HINT:
- with VSC (See TEST MODE PROCEDURE )
- without VSC (See TEST MODE PROCEDURE )
RESET MEMORY
HINT:

See INITIALIZATION