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Knock Sensor, Intake Manifold: Installation

  1. INSTALL KNOCK SENSOR 
    1. Install the knock sensor with the nut.

      Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf) 

      NOTE: Make sure that the knock sensor is in the correct position.
      Fig 1: Identifying Correct Installation Position Of Knock Sensor
      G04973395Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Connect the knock sensor connector.
  2. INSTALL INTAKE MANIFOLD 
    1. Install a new gasket into the intake manifold.
      Fig 2: Locating Intake Manifold Gasket
      G04973396Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the intake manifold with the 5 bolts and 2 nuts.

      Torque: 30 N*m (306 kgf*cm, 22 ft.*lbf) 

      Fig 3: Locating Intake Manifold Bolts And Nuts
      G05008047Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Fit the union to check valve hose into the vacuum hose clamp.
    4. Install the wire harness clamp.
    5. Connect the camshaft timing oil control valve connector.
    6. Connect the union to check valve hose to the brake booster.
  3. INSTALL FUEL DELIVERY PIPE WITH INJECTOR  (See INSTALLATION )
  4. INSTALL FUEL TUBE  (See INSTALLATION )
  5. INSTALL THROTTLE BODY  (See INSTALLATION )
  6. INSTALL AIR CLEANER CASE SUB-ASSEMBLY  (See INSTALLATION )
  7. INSTALL AIR CLEANER CAP SUB-ASSEMBLY  (See INSTALLATION )
  8. INSTALL AIR CLEANER INLET ASSEMBLY  (See INSTALLATION )
  9. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL  (See INSTALLATION )
  10. ADD COOLANT (for Engine)  (See COOLANT (FOR ENGINE) )
  11. INSPECT FOR COOLANT LEAK (for Engine)  (See ON-VEHICLE INSPECTION )
  12. INSPECT FOR FUEL LEAK  (See ON-VEHICLE INSPECTION )
  13. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY  (See INSTALLATION )
  14. INSTALL COWL TOP PANEL OUTER SUB-ASSEMBLY 
    1. Install the cowl top panel outer sub-assembly with the 4 bolts and 4 nuts.

      Torque: Bolt 

      5.0 N*m (51 kgf*cm, 44 in.*lbf) 

      Nut 

      85 N*m (867 kgf*cm, 63 ft.*lbf) 

      Fig 4: Locating Cowl Top Panel Outer Sub-Assembly Bolts And Nuts
      G05008046Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. INSTALL BRAKE MASTER CYLINDER RESERVOIR SUB-ASSEMBLY  (See INSTALLATION )
  16. INSTALL WINDSHIELD WIPER MOTOR AND LINK  (See INSTALLATION )
  17. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY  (See INSTALLATION )
  18. INSTALL FRONT FENDER TO COWL SIDE SEAL LH  (See INSTALLATION )
  19. INSTALL FRONT FENDER TO COWL SIDE SEAL RH  (See INSTALLATION )
  20. INSTALL WINDSHIELD WIPER ARM AND BLADE ASSEMBLY LH  (See INSTALLATION )
  21. INSTALL WINDSHIELD WIPER ARM AND BLADE ASSEMBLY RH  (See INSTALLATION )
  22. PERFORM INITIALIZATION 
    1. Perform initialization procedure (See INITIALIZATION ).
    NOTE: Some vehicle systems require initialization after reconnecting the cable to the negative battery terminal.
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