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Transfer Assembly: Removal

  1. REMOVE ENGINE AND TRANSAXLE 

    HINT:

    (See REMOVAL )

  2. REMOVE AUTOMATIC TRANSMISSION WITH TRANSFER 

    HINT:

    (See REMOVAL )

  3. REMOVE NO. 1 TRANSFER CASE PLUG 
    1. Remove the No. 1 transfer case plug.
    2. Remove the No. 1 gasket from the transfer case No. 1 plug.
    Fig 1: Identifying Transfer Drain Plug
    G05241010Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE NO. 2 TRANSFER CASE PLUG 
    1. Remove the No. 2 transfer case plug.
    2. Remove the No. 2 gasket from the No. 2 transfer case plug.
  5. REMOVE TRANSFER DRAIN PLUG 
    1. Remove the transfer drain plug and bleed the oil.
    2. Remove the drain gasket from the transfer drain plug.
  6. REMOVE TRANSFER ASSEMBLY 
    1. Remove the 2 bolts and 6 bolts.
    2. Using a plastic hammer, remove the transfer assembly from the transaxle assembly.
      NOTE:
      • Remove the transfer assembly from the transaxle assembly without tilting it.
      • When removing the transfer assembly, do not hold onto the oil seal parts on both sides of the assembly.
        Fig 2: Locating Transfer Assembly Bolts
        G05241012Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002