Knock Sensor, Intake Manifold: Installation

1. Install the knock control sensor with the bolt.

   Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf) 

   NOTE: Make sure that the knock sensor is at the correct angle when installing.
2. Connect the knock control sensor connector.
   Fig 1: Identifying Knock Control Sensor Bolt Angle

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install a new gasket onto the intake manifold.
2. Install the intake manifold with the 5 bolts and 2 nuts.

   Torque: 25 N*m (255 kgf*cm, 18 ft.*lbf) 

   Fig 2: Locating Bolts, Nuts And Intake Manifold

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Connect the engine wire harness to the relay block.
4. Install the nut shown in the illustration.

   Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

5. Connect the 3 connectors.
   Fig 3: Identifying Relay Block And Nut

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
6. Install the harness clamp bracket with the bolt.

   Torque: 8.2 N*m (84 kgf*cm, 73 in.*lbf) 

7. Engage the wire harness clamp.
8. Connect the compressor magnetic clutch connector. (w/AIR CONDITIONING)
9. Engage the engine wire harness clamp.
10. Connect the VSV connector.
    Fig 4: Locating Bolt And Harness Clamp Bracket

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
11. Connect the ventilation hose No. 3.
    Fig 5: Locating Ventilation Hose No. 3

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12. Connect the water by-pass hose No. 2.
    Fig 6: Locating Water By-Pass Hose No. 2

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13. Install the clamp bracket with the bolt.

    Torque: 19 N*m (194 kgf*cm, 14 in.*lbf) 

    Fig 7: Locating Bolt And Clamp Bracket

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
14. Connect the vacuum hose.
    Fig 8: Locating Vacuum Hose

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
15. Connect the fuel vapor feed hose to the VSV.

Fig 9: Locating Fuel Vapor Feed Hose

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Torque: 3.9 N*m (40 kgf*cm, 35 in.*lbf)