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Starters - LUCAS: Overhaul: Disassembly

  1. Disconnect electrical link between solenoid and starting motor. Remove nuts securing solenoid to end bracket and lift off solenoid, leaving plunger attached to engagement lever. Pry off end cap and spire nut (locking washer). Remove through bolts and end cover with brush holder.
  2. Carefully remove brushes from holder. Remove seal between drive end bracket and starter housing. Remove engagement lever pivot pin and separate armature with drive assembly from drive end bracket. If removing drive assembly, remove thrust collar and lock ring from armature shaft and take drive assembly off of armature.