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Fuel Pressure

  1. Before disconnecting, cover fuel line connector using shop towel to absorb any fuel spray. Connect Fuel Pressure Gauge (5011 ) between fuel line and fuel rail. Seal free end of hose using Plug (5266 ) or use Fuel Drainage Unit (981 2270 , 2273 and 2282 ).
  2. Remove fuel pump relay. Connect a jumper wire between relay terminals No. 1 and 3. See Fig 1 . Turn ignition on. Fuel pump should start. Fuel filler cover can be removed to determine whether main pump is operating. Fuel pressure should be about 43.5 psi (3.0 kg/cm2 ). If pressure is not to specification, replace pressure sensor.
  3. To check fuel system residual pressure, turn ignition off. Disconnect jumper wire between relay terminals. Reinstall fuel pump relay. System pressure should not drop below 29 psi (2.0 kg/cm2 ) in less than 20 minutes. If pressure is not to specification, check injectors, connections, and fuel pump non-return valve or lines. Repair as necessary.
Fig 1: Identifying Fuel Pump Relay Terminals
G93G78481Courtesy of VOLVO CARS OF NORTH AMERICA