Cell Module D: Removal

NOTE:

Removal steps in this procedure may contain installation details.

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WARNING:

Only specially trained technicians may work with the High voltage system.

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Disconnect the connector.

Loosen the wiring harness or move it to the side.

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Special Tool: 981 4135 Gloves Special Tool: 981 5250 Face shield

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Release the catches.

Fold marked part aside.

Special Tool: 999 5919 PULLER Special Tool: 981 4135 Gloves Special Tool: 981 5250 Face shield

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Remove the nuts.

Remove the marked part.

Special Tool: 981 4135 Gloves Special Tool: 981 5250 Face shield

Torque: High voltage bus bar, to Battery terminal, 9Nm

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Special Tool: 951 3098 Insulation protection Special Tool: 981 4135 Gloves Special Tool: 981 5250 Face shield

IF NOTHING ELSE IS STATED, THE USE OF RUBBER GLOVES WILL NOT BE NEEDED IN THE FOLLOWING METHOD STEPS.

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Remove the nuts.

Remove the marked detail/details.

Torque: High voltage battery console nut, 12Nm

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Remove the nuts.

Remove the marked detail/details.

Torque: High voltage battery console nut, 12Nm

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CAUTION:

Take extra care when handling the components.

NOTE:

Use suitable paper to absorb any escaping fluid.

Lift the marked component forward.

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Disconnect the connector.

Loosen the wiring harness or move it to the side.

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Remove the nuts.

Remove the marked detail/details.

Torque: High voltage battery console nut, 12Nm

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Special Tool: 981 4135 Gloves Special Tool: 981 5250 Face shield

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CAUTION:

Take extra care when handling the component.

NOTE:

Use suitable paper to absorb any escaping fluid.

Remove the marked part.

Special Tool: 999 7390 Key Special Tool: 981 4135 Gloves Special Tool: 981 5250 Face shield

IF NOTHING ELSE IS STATED, THE USE OF RUBBER GLOVES WILL NOT BE NEEDED IN THE FOLLOWING METHOD STEPS.

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Remove the screw.

Remove the marked part.

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CAUTION:

Take extra care not to damage the seal.

The item is to be reused.

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Remove the nuts.

Remove the marked part.

Torque: Nut (M8), to BCSM, 24Nm

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CAUTION:

Take extra care not to damage the seal.

The item is to be reused.

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CAUTION:

Take extra care not to damage the seal.

The item is to be reused.

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NOTE:

Ensure that the replaced component has been drained of fluid before repacking it in the box for return.

NOTE:

Use suitable paper to absorb any escaping fluid.

Special Tool: 951 2578 Plug kit in bag

Blow clean using compressed air

VEHICLES LATE VERSION

The following steps are performed on new component.

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NOTE:

Orientation view

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Remove the screw.

Fold marked part aside.

Torque: Screw, cell module protective cover, 3Nm

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Remove the nut.

Remove the marked part.

Torque: Nut, cell module protective cover, 6Nm