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Home >> Volvo >> 2021 >> XC60 T6 R-Design >> Repair and Diagnosis >> General Information >> OEM General Information >> Administration >> Cell Module F >> Removal

Cell Module F: Removal

NOTE:

Removal steps in this procedure may contain installation details.

GLL1034014Courtesy of VOLVO CARS CORPORATION
WARNING:

Only specially trained technicians may work with the High voltage system.

GLL1004888Courtesy of VOLVO CARS CORPORATION

Disconnect the connector.

GLL1051639Courtesy of VOLVO CARS CORPORATION

Special Tool: 981 4135 Gloves  Special Tool: 981 5250 Face shield  

GLL1033341Courtesy of VOLVO CARS CORPORATION

Release the catches.

Fold marked part aside.

Special Tool: 999 5919 PULLER  Special Tool: 981 4135 Gloves  Special Tool: 981 5250 Face shield  

GLL1023464Courtesy of VOLVO CARS CORPORATION

Remove the nuts.

Special Tool: 981 4135 Gloves  Special Tool: 981 5250 Face shield  

Remove the marked part.

Torque:  High voltage bus bar, to Battery terminal, 9Nm

GLL1030031Courtesy of VOLVO CARS CORPORATION

Special Tool: 951 3098 Insulation protection  Special Tool: 981 4135 Gloves  Special Tool: 981 5250 Face shield  

IF NOTHING ELSE IS STATED, THE USE OF RUBBER GLOVES WILL NOT BE NEEDED IN THE FOLLOWING METHOD STEPS. 

GLL1017105Courtesy of VOLVO CARS CORPORATION
NOTE:

Use suitable paper to absorb any escaping fluid.

Remove the marked part.

GLL1014307Courtesy of VOLVO CARS CORPORATION
CAUTION:

Take extra care not to damage the seal.

The item is to be reused.

GLL1004149Courtesy of VOLVO CARS CORPORATION

Remove the nuts.

Remove the marked detail/details.

Torque:  High voltage battery console nut, 12Nm

GLL1033401Courtesy of VOLVO CARS CORPORATION
CAUTION:

Take extra care when handling the component.

NOTE:

Use suitable paper to absorb any escaping fluid.

Remove the marked detail/details.

Special Tool: 981 4135 Gloves  Special Tool: 981 5250 Face shield  

IF NOTHING ELSE IS STATED, THE USE OF RUBBER GLOVES WILL NOT BE NEEDED IN THE FOLLOWING METHOD STEPS. 

GLL1006396Courtesy of VOLVO CARS CORPORATION
CAUTION:

Take extra care not to damage the seal.

The item is to be reused.

GLL1040219Courtesy of VOLVO CARS CORPORATION
CAUTION:

Take extra care not to damage the seal.

The item is to be reused.

GLL1043484Courtesy of VOLVO CARS CORPORATION
NOTE:

Ensure that the replaced component has been drained of fluid before repacking it in the box for return.

NOTE:

Use suitable paper to absorb any escaping fluid.

Special Tool: 951 2578 Plug kit in bag  

Blow clean using compressed air

VEHICLES LATE VERSION 

The following steps are performed on new component.

GLL1046584Courtesy of VOLVO CARS CORPORATION
NOTE:

Orientation view

GLL1042647Courtesy of VOLVO CARS CORPORATION

Remove the screw.

Fold marked part aside.

Torque:  Screw, cell module protective cover, 3Nm

GLL1048927Courtesy of VOLVO CARS CORPORATION

Remove the nut.

Remove the marked part.

Torque:  Nut, cell module protective cover, 6Nm