Engine Installation
Special Tools Required
- Front subframe adapter VSB02C000016
- Engine support hanger, A and Reds AAR-T-12566
- Engine hanger balance bar VSB02C000019
These special tools are available through Honda Tool and Equipment Program, 1-888-424-6857
- Install the engine mount brackets and accessory brackets, and tighten their bolts to the specified torque.
- Position the engine/transmission under the vehicle. Be sure that they are properly aligned. Carefully lower the vehicle on the lift until the engine/transmission are properly positioned in the engine compartment. Make sure the vehicle is not resting on any part of the engine/transmission. Support the engine/transmission with a chain hoist (A) and carefully raise the engine/transmission into place.NOTE: Reinstall the mounting bolts/support nuts in the sequence given in the following steps. Failure to follow this sequence may cause excessive noise and vibration, and reduce engine mount life.
- Install the engine support hanger (AAR-T-12566) to the vehicle.
- Install the engine with the engine hanger balance bar (VSB02C000019). Attach the front arm (A) to the front cylinder head with a spacer (B) and the connector bracket bolt (10 x 1.25 mm) (C). Attach the rear arm (D) to the rear cylinder head with the harness clamp bracket bolt (8 x 1.25 mm) (E).
- Install the mounting bolts into the upper half of the side engine mount bracket. Tighten the bolts to the specified torque.
- Install the transmission upper mount bracket (A), then tighten the bolts in the numbered sequence shown.
M/T model:
Courtesy of AMERICAN HONDA MOTOR CO., INC.
A/T model:
- Remove the chain hoist, then raise the vehicle on the lift to full height.
- Using the subframe adapter (VSB20C000016) and a jack, then raise the front subframe up to the body.
- Loosely install the new front subframe mounting bolts (four) (A), the 12 x 1.25 mm bolts (four) (B) (C), and the stiffeners (D).
- Loosely install the subframe middle mount.
- Remove the jack and front subframe adapter.
- Align the reference marks (A) with the edge (B) of both rear stiffeners (C), and tighten the rear subframe mounting bolts, then the front bolts, and finally the stiffener bolts to the specified torque.
- Tighten the bolts securing the subframe middle mounts.
- M/T model: Tighten the nuts securing the transmission lower front mount and transmission lower rear mount.
- A/T model: Tighten the bolts securing the transmission lower mount.
- Lower the vehicle.
- M/T model: Install the shift cable, and tighten the two bolts securing the shift cable bracket.
- Install the vacuum hose (A).
- Tighten the rear engine mount bolt (B), then install the rear engine mount stop (C).
- M/T model: Tighten the two bolts securing the rear engine damper.
- Tighten the front engine mount bolt (A), then install the front engine mount stop (B) and vacuum hose (C).
- Loosen the mounting bolts for the upper half of the side engine mount bracket, then retighten them to specified torque.
- Loosen the mounting bolts for the transmission upper mount bracket (A), then retighten the bolts in the numbered sequence shown.
M/T model:
Courtesy of AMERICAN HONDA MOTOR CO., INC.
A/T model:
- Install the ground cable (B).
- Remove the engine support hanger and engine hanger balance bar.
- Install the connector bracket to the front cylinder head.
- Install the harness clamp bracket to the rear cylinder head.
- A/T model: Install the ATF cooler hoses to the transmission (see ATF COOLER HOSE REPLACEMENT ).
- A/T model: Install the shift cable bracket to the front subframe.
- Install the A/C compressor.
- Install the heater hoses.
- A/T model: Install the shift cable (see SHIFT CABLE REPLACEMENT ).
- Install the radiator (see RADIATOR AND FAN REPLACEMENT ).
- Raise the vehicle on the lift to full height.
- Connect the power steering pressure switch connector.
- Install the power steering (P/S) hose.
- Install exhaust pipe A using new gaskets (B) and new self locking nuts (C).
- Install a new set ring on the end of each driveshaft, then install the driveshafts. Make sure each ring "clicks" into place in the differential and intermediate shaft.
- Connect the suspension lower arm ball joints (see step 5 on LOWER ARM REMOVAL/INSTALLATION ).
- Connect the tie-rod end ball joints (see step 10 on KNUCKLE/HUB/WHEEL BEARING REPLACEMENT ).
- Install the damper fork (see step 2 on DAMPER/SPRING REMOVAL AND INSTALLATION ).
- Connect the stabilizer links (see STABILIZER LINK REMOVAL/INSTALLATION ).
- Install the splash shield.
- Install the engine under cover.
- Install the front wheels.NOTE: On J35A8 engine, be careful not to damage or chip the paint of the brake calipers when installing the wheels.
- Lower the vehicle on the lift.
- Connect the steering joint to the steering gearbox pinion shaft (A) by aligning the reference mark (B), then remove the wire (C) from the joint yoke (D).
- Install the steering joint cover (E).
- Install the steering wheel (see STEERING WHEEL INSTALLATION ).
- Install the P/S pump outlet hose (A) with a new O-ring (B).
- Install the P/S hose (C) to the clamp (D).
- Install the P/S fluid reservoir to the clamp, then install the return hose.
- Install the drive belt (see DRIVE BELT REPLACEMENT ).
- M/T model: Install the clutch slave cylinder and clutch line bracket mounting bolt (see step 34 on TRANSMISSION INSTALLATION ).
- M/T model: Install the shift cable and select cable, then tighten the three bolts securing the shift cable holder (see step 36 on TRANSMISSION INSTALLATION ).
- Connect the engine wire harness connectors (A), then install the harness clamp (B).
- Connect the fuel feed hose (A) (see FUEL LINE/QUICK-CONNECT FITTING INSTALLATION ), then install the quick-connect fitting cover (B).
- Install the brake booster vacuum hose (A) and evaporative emission (EVAP) canister hose (B).
- Install the strut brace (A), then install the harness clamp (B), and install the two 6 mm bolts (C).
- Install the under-hood fuse/relay box (A), and connect the harness connector (B).
- Install the battery cables (C).
- Install the battery base (A), then install the harness clamps (B).
- Install the air cleaner assembly (see AIR CLEANER REMOVAL/INSTALLATION ).
- Install the intake air duct (A), then install the breather pipe (B).
- Install the engine cover.
- Install the battery. Clean the battery posts and cable terminals, then assemble them and apply grease to prevent corrosion.
- A/T model: Move the shift lever to each gear, and verify that the A/T gear position indicator follows the transmission range switch.
- M/T model: Check that the transmission shifts into gear smoothly.
- Inspect for fuel leaks. Turn the ignition switch ON (II) (do not operate the starter) so the fuel pump runs for about 2 seconds and pressurizes the fuel line. Repeat this operation three times, then check for fuel leakage at any point in the fuel line.
- Refill the engine with engine oil (see ENGINE OIL REPLACEMENT ).
- Refill the transmission with fluid:
- Manual transmission (see TRANSMISSION FLUID INSPECTION AND REPLACEMENT )
- Automatic transmission (see ATF REPLACEMENT )
- Refill the power steering reservoir with fluid (see FLUID CHECK/REPLACEMENT ).
- Refill the radiator with engine coolant, and bleed the air from the cooling system with the heater valve open (see step 8 on COOLANT REPLACEMENT ).
- Bleed air from the P/S system. If necessary, add fluid (see FLUID CHECK/REPLACEMENT ).
- Check the front wheel alignment. If necessary, adjust it (see WHEEL ALIGNMENT ).
- Do the engine control module (ECM)/powertrain control module (PCM) reset procedure (see ECM/PCM RESET ).
- Do the ECM/PCM idle learn procedure (see ECM/PCM IDLE LEARN PROCEDURE ).
- Do the crankshaft position (CKP) pattern clear/CKP pattern learn procedure (see CRANK (CKP) PATTERN CLEAR/CRANK (CKP) PATTERN LEARN ).
- Inspect the idle speed (see IDLE SPEED INSPECTION ).
- Inspect the ignition timing (see IGNITION TIMING INSPECTION ).
- Install the right rear engine compartment cover (A), then install the right side engine compartment cover (B).
- Install the left rear engine compartment cover (A) and the left side engine compartment cover (B).
- Enter the anti-theft codes for the audio system and the navigation system (if equipped).
- Set the clock (on vehicles without navigation).