lemon-mirror:
Home >> Acura >> 2011 >> TL Base >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Engine Removal And Installation >> Engine Installation

Engine Installation

Special Tools Required 

  1. Install the engine mount brackets and the accessory brackets and tighten their bolts to the specified torque
    Fig 1: Engine Mount Brackets With Torque Specifications
    G00492159Courtesy of AMERICAN HONDA MOTOR CO., INC.
  2. Position the engine/transmission under the vehicle Be sure that they are properly aligned Carefully lower the vehicle until the engine/transmission are properly positioned in the engine compartment Make sure the vehicle is not resting on any part of the engine/transmission Support the engine/transmission with a chain hoist (A) and carefully raise the engine/transmission into place
    NOTE: Reinstall the mounting bolts/support nuts in the sequence given in the following steps Failure to follow this sequence may cause excessive noise and vibration, and reduce engine mount life
    Fig 2: Identifying Chain Hoist, Engine Hook And Transmission Hook
    G00492157Courtesy of AMERICAN HONDA MOTOR CO., INC.
  3. Install the mounting bolts into the upper half of the side engine mount bracket Tighten the bolts to the specified torque
    Fig 3: Engine Mount Bracket Bolts With Torque Specifications
    G05986628Courtesy of AMERICAN HONDA MOTOR CO., INC.
  4. Tighten the upper transmission mount bracket mounting bolts and nut to the specified torque
    NOTE: If bolt (A) was removed by mistake during removal, the upper transmission mount bracket must be replaced as an assembly
    Fig 4: Identifying Upper Transmission Mount Bolts (M/T)
    G00492158Courtesy of AMERICAN HONDA MOTOR CO., INC.

    Bolt Specification: 12 x 1.25mm, 54 N.m (5.5 kgf.m, 40 lbf.ft) 

    Fig 5: Upper Transmission Mount Bracket Bolt With Torque Specifications (A/T Model)
    G05986629Courtesy of AMERICAN HONDA MOTOR CO., INC.
  5. Lift and support the engine with the engine support hanger (AAR-T1256) and the engine hanger balance bar (VSB02C000019) Attach the front arm (A) to the front cylinder head with a spacer (B) and a 10 x 1 25 mm bolt (C) Remove the rear arm from the engine hanger balance bar, and install the 2008 V6 attach arm (SIL02C000033), then attach the 2008 V6 attachment arm (D) to the rear cylinder head with a 8 x 1 25 mm bolt (E)
    Fig 6: Lifting Engine Support Hanger (AAR-T1256)
    G05986630Courtesy of AMERICAN HONDA MOTOR CO., INC.
  6. Remove the chain hoist, then raise the vehicle on the lift
  7. Attach the front subframe adapter (VSB02C000016) to the subframe by hanging the belt (A) over the front of the subframe (B), then secure the belt with its stop (C)
    Fig 7: Identifying Subframe And Subframe Hanging Belt
    G05986631Courtesy of AMERICAN HONDA MOTOR CO., INC.
  8. Line up the slots in the front subframe adapter arms with the bolt holes on the jack base, then securely attach them with four bolts, then raise the front subframe up to the body
  9. Loosely install the four subframe mounting bolts (A), four 12x1 25 mm bolts (B) with the stiffeners (C)
    Fig 8: Identifying Subframe Mounting Bolts
    G05986632Courtesy of AMERICAN HONDA MOTOR CO., INC.
  10. Loosely install the subframe middle mount
    Fig 9: Identifying Subframe Middle Mount
    G05986633Courtesy of AMERICAN HONDA MOTOR CO., INC.
  11. Remove the jack and the front subframe adapter
  12. Loosely install the new right-rear subframe mounting bolt (A) and the new right-rear stiffener mounting bolt (B), insert the subframe alignment pin (070AG-SJAA10S) through the positioning slot (C) on the rear stiffener, through the positioning hole (D) on the subframe, and into the positioning hole (E) on the body, then tighten the subframe mounting bolt
    Fig 10: Identifying Right-Rear Subframe Mounting Bolt And Right-Rear Stiffener Mounting Bolt
    G05986634Courtesy of AMERICAN HONDA MOTOR CO., INC.
  13. Loosely install the new left-rear subframe mounting bolt and the new left-rear stiffener mounting bolt using the same procedure as the right-rear with the subframe alignment pin
  14. Loosely install the new subframe mounting bolt (A) and the stiffener mounting bolt (B) on both sides to the front stiffener
    Fig 11: Identifying Subframe Mounting Bolt And Stiffener Mounting Bolt
    G05986635Courtesy of AMERICAN HONDA MOTOR CO., INC.
  15. Tighten the right-rear subframe mounting bolt (A) to the specified torque
    Fig 12: Right-Rear Subframe Mounting Bolt With Torque Specifications
    G05986636Courtesy of AMERICAN HONDA MOTOR CO., INC.
  16. Tighten the left-rear subframe mounting bolt (B) to the specified torque
  17. Tighten the front subframe mounting bolts (C) to the specified torque
    NOTE: Check all of the subframe mounting bolts, and retighten if necessary
  18. Tighten the front and rear stiffener mounting bolts (D) to the specified torque
    NOTE: Before tightening the stiffener mounting bolts, check that the positioning holes and slot are aligned using the subframe alignment pin.
  19. Tighten the bolts securing the subframe middle mount
    Fig 13: Subframe Middle Mount Bolts With Torque Specifications
    G05986637Courtesy of AMERICAN HONDA MOTOR CO., INC.
  20. Tighten the bolts securing the lower transmission mount
    Fig 14: Lower Transmission Mount And Bolts With Torque Specifications
    G05986638Courtesy of AMERICAN HONDA MOTOR CO., INC.
  21. Lower the vehicle on the lift
  22. Remove the engine support hanger, the engine hanger balance bar and the 2008 V6 attachment arm
  23. M/T model: Install the front engine mount (see Installation )
  24. A/T model: Tighten the front engine mount bolt (A), then install the front engine mount stop (B) and connect the vacuum hose (C)
    Fig 15: Front Engine Mount Bolt, Front Engine Mount Stop And Vacuum Hose With Torque Specifications
    G05986639Courtesy of AMERICAN HONDA MOTOR CO., INC.
  25. M/T model: Lift and support the engine with a jack and a wood block under the engine/transmission. Loosely install the rear engine mount bolt. Remove the jack and the wood block, then tighten the rear engine mount bolt.
  26. Fig 16: Identifying Rear Engine Mount Bolt (M/T)
    G00492156Courtesy of AMERICAN HONDA MOTOR CO., INC.

    Bolt Specification: 14 x 1.5mm, 88 N.m (9.0 kgf.m, 65 lbf.ft) 

  27. A/T model: Tighten the rear engine mount bolt (A), then install the rear engine mount stop (B)
    Fig 17: Rear Engine Mount Bolt And Rear Engine Mount Stop With Torque Specifications
    G05986640Courtesy of AMERICAN HONDA MOTOR CO., INC.
  28. Loosen the mounting bolts for the upper half of the side engine mount bracket, then retighten them to the specified torque
    Fig 18: Side Engine Mount Bracket With Torque Specifications
    G05986641Courtesy of AMERICAN HONDA MOTOR CO., INC.
  29. Loosen the mounting bolts and nut for the upper transmission mount bracket, then retighten them to the specified torque
    Fig 19: Identifying Upper Transmission Mount Bolts (M/T)
    G00492158Courtesy of AMERICAN HONDA MOTOR CO., INC.

    Bolt Specification: 12 x 1.25mm, 54 N.m (5.5 kgf.m, 40 lbf.ft) 

    Fig 20: Upper Transmission Mount Bracket With Torque Specifications (A/T Model)
    G05986642Courtesy of AMERICAN HONDA MOTOR CO., INC.
  30. Install the connector bracket to the front cylinder head
    Fig 21: Connector Bracket To Front Cylinder Head With Torque Specifications
    G05986643Courtesy of AMERICAN HONDA MOTOR CO., INC.
  31. Install the engine mount control solenoid valve bracket to the rear cylinder head, then install the harness clamp (A)
    Fig 22: Identifying Vacuum Hose And Harness Clamp
    G00492155Courtesy of AMERICAN HONDA MOTOR CO., INC.

    Bolt Specification: 8 x 1.25 mm, 22 N.m (2.2 kgf.m, 16 lbf.ft) 

  32. A/T model: connect the vacuum hose (B)
  33. Install the A/C compressor, then install the harness clamp (A) and connect the A/C compressor clutch connector (B)
    Fig 23: A/C Compressor Clutch Connector And Harness Clamp With Torque Specifications
    G05986645Courtesy of AMERICAN HONDA MOTOR CO., INC.
  34. Install the radiator (see RADIATOR REPLACEMENT )
  35. Connect the heater hoses
    Fig 24: Identifying Heater Hoses
    G05986646Courtesy of AMERICAN HONDA MOTOR CO., INC.
  36. Connect the upper radiator hose (A) and the lower radiator hose (B)
    Fig 25: Identifying Upper Radiator Hose And Lower Radiator Hose
    G05986647Courtesy of AMERICAN HONDA MOTOR CO., INC.
  37. Raise the vehicle on the lift
  38. Connect the automatic transmission fluid (ATF) cooler hoses to the transmission (see ATF COOLER HOSE REPLACEMENT )
  39. With SH-AWD Install the transfer assembly:
    • Manual transmission: (see Transfer Assembly Installation under Transfer Assembly in MANUAL TRANSMISSION)
    • Automatic transmission: (see TRANSFER ASSEMBLY INSTALLATION )
  40. With SH-AWD Install the propeller shaft (see PROPELLER SHAFT INSTALLATION )
  41. Install the exhaust pipe A using new gaskets (B) and new self-locking nuts (C)
    Fig 26: Self-Locking Nuts With Torque Specifications
    G05986648Courtesy of AMERICAN HONDA MOTOR CO., INC.
  42. Install the front subframe stiffener
    Fig 27: Front Subframe Stiffener With Torque Specifications
    G05986649Courtesy of AMERICAN HONDA MOTOR CO., INC.
  43. Install a new set ring on the end of each driveshaft, then install the driveshafts Make sure each ring "clicks" into place in the differential and the intermediate shaft
  44. Connect the suspension lower arm to the knuckles (see LOWER ARM REMOVAL/INSTALLATION )
  45. Connect the tie-rod end ball joints to the knuckles (see step 40 on INSTALLATION )
  46. Install the damper fork (see step 4 on INSTALLATION )
  47. Install the splash shield (see FRONT SPLASH SHIELD REPLACEMENT )
  48. Install the front wheels
  49. Lower the vehicle on the lift
  50. Align the reference mark (A) on the steering joint and the steering gearbox pinion shaft Connect the steering joint (B) to the steering gearbox pinion shaft (C) Tighten the steering joint bolt
    Fig 28: Steering Gearbox Pinion Shaft And Reference Mark With Torque Specifications
    G05986650Courtesy of AMERICAN HONDA MOTOR CO., INC.
  51. Install the steering joint cover (D)
  52. Install the steering wheel (see STEERING WHEEL INSTALLATION )
  53. Connect the electrical power steering (EPS) connectors (A)
    Fig 29: Identifying Electrical Power Steering (EPS) Connectors
    G05986651Courtesy of AMERICAN HONDA MOTOR CO., INC.
  54. Install the drive belt (see DRIVE BELT REPLACEMENT )
  55. A/T model: Install the shift cable (see SHIFT CABLE REPLACEMENT )
  56. M/T model: Install the clutch slave cylinder and the clutch line bracket mounting bolt (see step 49 in Transmission Installation under MANUAL TRANSMISSION)
  57. M/T model: Install the shift cable and the select cable, then tighten the three bolts securing the shift cable holder (see step 50 in Transmission Installation under MANUAL TRANSMISSION))
  58. Connect the brake booster vacuum hose (A) and the evaporative emission (EVAP) canister hose (B)
    Fig 30: Identifying Brake Booster Vacuum Hose And Evaporative Emission (EVAP) Canister Hose
    G05986652Courtesy of AMERICAN HONDA MOTOR CO., INC.
  59. Connect the fuel feed hose (A) (see FUEL LINE/QUICK-CONNECT FITTING INSTALLATION ), then install the quick-connect fitting cover (B)
    Fig 31: Identifying Fuel Feed Hose And Quick-Connect Fitting Cover
    G05986653Courtesy of AMERICAN HONDA MOTOR CO., INC.
  60. Connect the powertrain control module (PCM) connectors (A), then install the harness clamp (B)
    Fig 32: Identifying Powertrain Control Module (PCM) Connectors And Harness Clamp
    G05986654Courtesy of AMERICAN HONDA MOTOR CO., INC.
  61. Connect the harness connectors (A), then install the harness clamp (B)
    Fig 33: Identifying Harness Connectors And Harness Clamp
    G05986655Courtesy of AMERICAN HONDA MOTOR CO., INC.
  62. Install the harness clamps (A)
    Fig 34: Identifying Harness Clamps
    G05986656Courtesy of AMERICAN HONDA MOTOR CO., INC.
  63. Connect the battery cable (B) to the under-hood fuse/relay box
  64. Install the strut brace (see FRAME BRACE REPLACEMENT )
  65. Connect the positive starter cable (A), then install the ground cable (B) and the harness clamps (C)
    Fig 35: Positive Starter Cable, Ground Cable And Harness Clamps With Torque Specifications (M/T Model)
    G00492160Courtesy of AMERICAN HONDA MOTOR CO., INC.
    Fig 36: Positive Starter Cable, Ground Cable And Harness Clamps With Torque Specifications (A/T Model)
    G05986657Courtesy of AMERICAN HONDA MOTOR CO., INC.
  66. Install the battery base (A), then install the harness clamp (B)
    Fig 37: Identifying Battery Base And Harness Clamp
    G00492161Courtesy of AMERICAN HONDA MOTOR CO., INC.
  67. M/T model: Install the harness clamps (C).
  68. Install the air cleaner assembly (see THROTTLE BODY CLEANING )
  69. Do the battery installation procedure (see BATTERY REMOVAL AND INSTALLATION )
  70. Install the air intake duct splash separator
    Fig 38: Identifying Air Intake Duct Splash Separator
    G05986659Courtesy of AMERICAN HONDA MOTOR CO., INC.
  71. Inspect for fuel leaks Turn the ignition switch to ON (II), or press the engine start/stop button to select the ON mode (do not operate the starter) so the fuel pump runs for about 2 seconds and pressurizes the fuel line Repeat this operation three times, then check for fuel leaks at any point in the fuel line
  72. Refill the engine with the recommended engine oil (see step 4 on ENGINE OIL REPLACEMENT )
  73. Refill the transmission with fluid:
    • Manual transmission (see Transmission Fluid Inspection and Replacement under MANUAL TRANSMISSION)
    • Automatic transmission: (see ATF REPLACEMENT )
  74. M/T model: Check that the transmission shifts into all gears smoothly.
  75. A/T model: Move the shift lever to each gear, and verify that the A/T gear position indicator follows the transmission range switch
  76. Refill the radiator with engine coolant, and bleed the air from the cooling system with the heater valve open (see step 9 on COOLANT REPLACEMENT )
  77. Check for fluid leaks
  78. Do the PCM reset procedure (see ECM/PCM RESET )
  79. Do the crankshaft position (CKP) pattern clear/CKP pattern learn procedure (see CKP PATTERN CLEAR/CKP PATTERN LEARN )
  80. Inspect the idle speed (see IDLE SPEED INSPECTION )
  81. Inspect the ignition timing (see IGNITION TIMING INSPECTION )
  82. Install the engine compartment covers (see ENGINE COMPARTMENT COVER REPLACEMENT )
  83. Check the wheel alignment (see WHEEL ALIGNMENT )