lemon-mirror:
Home >> Chrysler >> 2002 >> Neon LE, Standard >> Repair and Diagnosis >> Transmission >> Clutches >> Master Cylinder >> Installation >> Installation-RHD

Master Cylinder: Installation: Installation-RHD

  1. Install the master cylinder into position on the dash panel. (Fig 1).
    Fig 1: Installing Clutch Master Cylinder - RHD
    G01032522Courtesy of DAIMLERCHRYSLER CORP.
  2. Seat the master cylinder in the pedal bracket assembly.
  3. Rotate the master cylinder approximately 45° in the clockwise direction.
  4. Route the hydraulic tube as noted upon removal.
  5. Connect the master cylinder hydraulic line to the slave cylinder hydraulic line. An audible click should be heard. Verify the connection by pulling outward on the master cylinder line.
  6. Install the master cylinder remote reservoir onto the dash panel.
  7. Install the reservoir retaining screws. Tighten the screws to 3 N.m (24 in. lbs.).
  8. Install the clutch interlock/upstop switch and cover plate. (Fig 2).
    Fig 2: Installing Clutch Interlock/Upstop Switch
    G01032523Courtesy of DAIMLERCHRYSLER CORP.
    CAUTION: Inspect the clutch master cylinder push rod plastic retainer for damage. If it is damaged (broken/cracked), it MUST be replaced.
  9. Install the push rod onto the pedal pin.
  10. Depress and release the clutch pedal a minimum of ten (10) times to allow any residual air in the system to be vented to the reservoir. If residual air becomes trapped in the system, bleed the clutch hydraulic system. (Refer to STANDARD PROCEDURE - BLEEDING CLUTCH HYDRAULIC CIRCUIT (LHD/RHD MODELS) ).
  11. Connect the negative battery cable.
  12. Top off clutch master cylinder reservoir with DOT 3 brake fluid.
  13. Verify proper clutch operation.
· About lemon-mirror