Charging System: Generator: Installation: 3.8L

Install idler pulley to generator. See Fig 1.

Fig 1: Generator Removal/Installation
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Install assembly to vehicle.
Loosely install upper mounting bolt. See Fig 2.

Fig 2: Upper Mounting Bolt
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Loosely install rear mounting bolt. See Fig 3.

Fig 3: Generator Rear Mounting Bolt
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Loosely install the lower mounting bolt with idler pulley. See Fig 4.

Fig 4: Installing Mounting Bolt With Idler Pulley
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Install idler pulley. See Fig 5.

Fig 5: Idler Pulley Installed
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Tighten bolts to 54.2 N.m (40 ft. lbs.).
Relocate the power steering pump assembly. See Fig 6.

Fig 6: Power Steering Pump Relocation
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Install the 3 mounting bolts and tighten to 23 N.m (200 in. lbs.). See Fig 7.

Fig 7: Power Steering Pump Mounting Bolts
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Install the accessory drive belt. See Fig 8. Refer to (COOLING/ACCESSORY DRIVE/DRIVE BELTS - INSTALLATION) .

Fig 8: Drive Belt Installation
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Connect the battery cable to generator. See Fig 9.

Fig 9: Generator Battery Connection Cover
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Tighten nut to N.m 12.5 (110 in. lbs.).
Snap cable cover back into place.
Connect the field connector (2). See Fig 10.

Fig 10: Generator Field Connector
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1 - Connector Lock

2 - Field Connector
Lock connector (1). See Fig 11.

Fig 11: Electrical Connector Lock
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1 - Connector Lock

2 - Field Connector
Connect negative battery cable.
Install the air box assembly. Refer to INSTALLATION .