Charging System: Generator: Installation: 3.8L

Fig 1: Removing/Installing Generator

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1. Install idler pulley to generator. See Fig 1.
2. Install assembly to vehicle.
   Fig 2: Upper Mounting Bolt

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3. Loose install upper mounting bolt. See Fig 2.
   Fig 3: Generator Rear Mounting Bolt

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4. Loose install rear mounting bolt. See Fig 3.
   Fig 4: Installing Mounting Bolt With Idler Pulley

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5. Loose install the lower mounting bolt. See Fig 4.
   Fig 5: Idler Pulley Installed

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6. Idler pulley installed. See Fig 5.
7. Tighten bolts to 54.2 N.m (40 ft. lbs.).
   Fig 6: Power Steering Pump Relocation

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8. Relocate the power steering pump assembly. See Fig 6.
   Fig 7: Power Steering Pump Mounting Bolts

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9. Install the 3 mounting bolts and tighten to 23 N.m (200 in. lbs.). See Fig 7.
   Fig 8: Removing/Installing Drive Belt

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10. Install the accessory drive belt. See Fig 8, (Refer to COOLING/ACCESSORY DRIVE/DRIVE BELTS - INSTALLATION) .
    Fig 9: Generator Battery Connection Cover

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11. Connect the battery cable to generator. See Fig 9.
12. Tighten nut to N.m 12.5 (110 in. lbs.).
13. Snap cable cover back into place.
    Fig 10: Generator Field Connector

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    1 - Connector Lock

    2 - Field Connector

14. Connect the field connector (2). See Fig 10.
    Fig 11: Electrical Connector Lock

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    1 - Connector Lock

    2 - Field Connector

15. Lock connector (1). See Fig 11.
16. Connect negative battery cable.
17. Install the air box assembly, (Refer to ENGINE/AIR INTAKE SYSTEM/AIR CLEANER HOUSING - INSTALLATION) - 2.5L or (Refer to ENGINE/AIR INTAKE SYSTEM/AIR CLEANER HOUSING - INSTALLATION) - 3.8L .