Measuring Bearing Clearance Using PLASTIGAGE

Courtesy of CHRYSLER GROUP, LLC

Engine crankshaft and connecting rod bearing clearances can be determined by the use of Plastigage or equivalent. The following is the recommended procedure for the use of Plastigage:

1. Remove the oil film from the surface to be checked. Plastigage is soluble in oil.
2. Place a piece of Plastigage (1) across the entire width of the journal (2). In addition, suspected areas can be checked by placing the Plastigage in the suspected area. Plastigage must not crumble in use. If brittle, obtain fresh stock.
   NOTE:

   DO NOT rotate the crankshaft. Plastigage will smear, causing inaccurate results.

3. Torque the bearing cap bolts of the bearing being checked to the proper torque specifications. Refer to TORQUE SPECIFICATIONS .

   Courtesy of CHRYSLER GROUP, LLC

   NOTE:

   Typical connecting rod cap shown in illustration.

4. Remove the bearing cap and compare the width of the flattened Plastigage (2) with the scale provided on the package (1). Locate the band closest to the same width. This band shows the amount of clearance. Differences in readings between the ends indicate the amount of taper present or the possibility of foreign material trapped under the bearing insert.
5. Verify that the bearing clearances are within specification. Refer to TECHNICAL SPECIFICATIONS .

   Courtesy of CHRYSLER GROUP, LLC

   NOTE:

   Typical connecting rod journal shown in illustration.

   NOTE:

   Plastigage is available in a variety of clearance ranges. Use the most appropriate range for the specifications you are checking. Plastigage generally is accompanied by two scales. One scale is in inches, the other is a metric scale. 

6. Install the proper bearings to achieve the specified bearing clearances.
7. Repeat the Plastigage measurement to verify your bearing selection prior to final assembly.