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Converter Case Cover: Installation

  1. Clean the mating surface of converter case cover and converter case.
  2. Adjust the shims of front reduction drive gear and front reduction driven gear. Ref. to ADJUSTMENT , Front Reduction Drive Gear. Ref. to ADJUSTMENT , Front Reduction Driven Gear.
  3. Install the O-ring.
    NOTE:
    • Use new O-rings.
    • Apply CVTF to the O-ring.
    Fig 1: Locating O-Ring
    G06654755Courtesy of SUBARU OF AMERICA, INC.
  4. Apply CVTF to the selected shims and install each to the catch surface of bearing.
  5. Install the seal ring to converter case cover.
    NOTE:
    • Use a new seal ring.
    • When installing the seal ring, do not expand the seal ring too much.
    Fig 2: Locating Seal Ring
    G06654756Courtesy of SUBARU OF AMERICA, INC.
  6. Apply liquid gasket seamlessly to the mating surface of converter case cover.

    Liquid gasket: 

    THREE BOND 1215 (Part No. 004403007) or equivalent 

    Fig 3: Applying Liquid Gasket To Mating Surface Of Converter Case Cover
    G06654759Courtesy of SUBARU OF AMERICA, INC.
  7. Install the converter case cover.

    Tightening torque: 

    24 N.m (2.4 kgf-m, 17.7 ft-lb) 

    Fig 4: Locating Converter Case Cover Bolts
    G06654754Courtesy of SUBARU OF AMERICA, INC.
  8. Flip over the converter case cover.
  9. Install the oil stopper plate and lubrication pipe.

    Tightening torque: 

    9 N.m (0.9 kgf-m, 6.6 ft-lb) 

    Fig 5: Locating Oil Stopper Plate And Lubrication Pipe
    G06654753Courtesy of SUBARU OF AMERICA, INC.
  10. Install the drive pinion shaft assembly. Ref. to INSTALLATION , Drive Pinion Shaft Assembly.
  11. Install the primary pulley, secondary pulley and variator chain. Ref. to INSTALLATION , Primary Pulley and Secondary Pulley.
  12. Install the transmission case. Ref. to INSTALLATION , Transmission Case.
  13. Install the forward clutch assembly. Ref. to INSTALLATION , Forward Clutch Assembly.
  14. Install the intermediate case. Ref. to INSTALLATION , Intermediate Case.
  15. Install the transfer reduction driven gear assembly. Ref. to INSTALLATION , Transfer Reduction Driven Gear.
  16. Install the transfer clutch assembly. Ref. to INSTALLATION , Transfer Clutch.
  17. Install the rear drive shaft. Ref. to INSTALLATION , Rear Drive Shaft.
  18. Install the extension case. Ref. to INSTALLATION , Extension Case.
  19. Install the transmission harness. Ref. to INSTALLATION , Transmission Harness.
  20. Install the control valve body and oil pan. Ref. to INSTALLATION , Control Valve Body.
  21. Install the air breather hose. Ref. to INSTALLATION , Air Breather Hose.
  22. Install the transmission assembly to the vehicle. Ref. to INSTALLATION , Automatic Transmission Assembly.
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