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Manual Transmissions: Synchronizer: Assembly

  1. Position synchronizer hub onto a suitable holding fixture (input shaft). The synchronizer hubs are directional. The hubs must be installed with the "U" facing upward.
  2. Install springs into hub slot. (Fig 1).
    Fig 1: Identifying Synchronizer Assembly Components
    G01031822Courtesy of DAIMLERCHRYSLER CORP.
  3. Insert key into hub and spring.
  4. Apply petroleum jelly to the hole in the key. Insert balls into each key. (Fig 2).
    Fig 2: Lubricating/Installing Synchronizer Balls
    G01031823Courtesy of DAIMLERCHRYSLER CORP.
  5. Slide sleeve over the hub and depress balls as you carefully slip the sleeve into position. (Fig 3).
    Fig 3: Installing Synchronizer Sleeve
    G01031824Courtesy of DAIMLERCHRYSLER CORP.
  6. Line up stop ring tang over the keys in the hub. (Fig 4). Install stop rings. Center the keys and balls by pushing on both stop rings.
    Fig 4: Installing Keys In Hub
    G01031825Courtesy of DAIMLERCHRYSLER CORP.
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