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Charging System: Generator: Removal

WARNING: DISCONNECT NEGATIVE CABLE FROM BATTERY BEFORE REMOVING BATTERY OUTPUT WIRE (B+ WIRE) FROM GENERATOR. FAILURE TO DO SO CAN RESULT IN INJURY OR DAMAGE TO ELECTRICAL SYSTEM.
  1. Disconnect negative battery cable at battery.
  2. Remove generator drive belt. Refer COOLING for procedure.
  3. Remove generator pivot and mounting bolts/nut. See Fig 1 or Fig 2. Position generator for access to wire connectors.
  4. If equipped, unsnap plastic cover from B+ terminal.
  5. Remove B+ cable output terminal mounting nut at rear of generator. See Fig 3, Fig 4 or Fig 5. Disconnect terminal from generator.
  6. Disconnect field wire connector at rear of generator by pushing on connector tab.
  7. Remove generator from vehicle.
Fig 1: GENERATOR REMOVE/INSTALL - 4.0L
GC0030444Courtesy of DAIMLERCHRYSLER CORP.
1 - GENERATOR
2 - UPPER BOLT
3 - LOWER BOLT
Fig 2: Generator - 2.4L
GC0026365Courtesy of DAIMLERCHRYSLER CORP.
1 - UPPER MOUNTING BOLT
2 - GENERATOR
3 - LOWER MOUNTING BOLT
Fig 3: GENERATOR CONNECTORS (TYPICAL DENSO)
GC0030445Courtesy of DAIMLERCHRYSLER CORP.
1 - FIELD WIRES
2 - B+ (OUTPUT TERMINAL)
3 - FIELD WIRE CONNECTOR
Fig 4: GENERATOR CONNECTORS - 4.0L
GC0030446Courtesy of DAIMLERCHRYSLER CORP.
1 - FIELD WIRE CONNECTOR
2 - B+ CABLE
3 - GENERATOR
4 - B+ CABLE MOUNTING NUT
5 - CABLE PROTECTOR
Fig 5: Generator Electrical Connectors - Typical
GC0026367Courtesy of DAIMLERCHRYSLER CORP.
1 - PROTECTIVE CAP
2 - B+ NUT
3 - B+ TERMINAL
4 - FIELD ELECTRICAL CONNECTOR
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