Repair and Diagnosis: Electrical: Starters: Overhaul: Starter: Assembly
CAUTION:
Washing, adjusting and disassembling of shock absorber (clutch plate) are not allowed. New oil-less bearing have been lubricated when it is supplied as spare parts. Do not wash with grease dissolving solvent nor lubricate them with other lubricant.
- Inspect component parts. See BENCH TESTING . Replace with new ones as necessary.
- Apply grease. See Figure .
- Install armature to yoke.
- Install brushes (1) and brush spring (2) to brush holder (3).
- Install brush holder (3) to armature while pushing 4 brushes (1) outward. See Fig 1 .
- Install rear bushing and rear bracket cap.
- Install rear bracket (1).
- Tighten brush holder screws (2). See Fig 2 .
- Install overrunning clutch assembly (1) to gear shaft (4), using care for installing direction of pinion stop ring (2). See Fig 3 .
- Insert shaft assembly (1) into front housing with lever (2) positioned. See Fig 4 .
- Install packing (1) so that cuts in packing align with holes (3) for through bolt in front housing.
- Install plate and seal rubber (4) to front housing. Apply grease to ball (5) and install ball into shaft hole.
- Install yoke, armature, brush holder and rear bracket to front housing (2) by aligning match marks provided before removal. See Fig 5 .
- Tighten through bolts (1). See Figure .
- Install magnetic switch assembly (1) and protector (2) (if equipped). Connect wire (switch to motor) to switch terminal. See Figure .
- Upon completion of assembly, carry out performance test. See STARTING MOTOR PERFORMANCE TEST under ON-VEHICLE TESTING.